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A kind of high temperature resistant enameled wire prepared by 3D printing and preparation method

A 3D printing, 3D printer technology, applied in bendable conductors, equipment for manufacturing conductive/semiconductive layers, conductors, etc., can solve the problems of unsuitable preparation methods, blank enameled wire manufacturing fields, and heat consumption, etc. The effect of overcoming the difficulty of industrialized batch manufacturing, overcoming the difficulty of obtaining, and simplifying the manufacturing process

Active Publication Date: 2020-11-03
烟台润创工业科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Because the enameled wire conductor and the insulating layer cannot be formed at one time, the firmness of the insulating layer on the conductor is affected, so the high temperature resistance, reliable insulation stability, and flexibility of the enameled wire are difficult to meet high standards.
The third is that the traditional wire enamel is solvent-based and adopts a heat-curing process. During use, a large amount of organic solvents volatilize into the air, causing environmental pollution, and consume a large amount of heat energy. The operating environment is harsh
Fourth, the existing enameled wire and its preparation method can only adapt to the large and small specifications and mass production of enameled wire, but with the development of microelectronics, industrial high-temperature conduction, chemical industry, aerospace and other technologies, new electronic devices are emerging in an endless stream. It is required that the various performances of enameled wires are getting higher and higher, and there are more and more varieties and specifications of enameled wires, but the demand for each variety and specification is very small; in addition, enameled wires are required to be thinner and thinner.
Facing the above-mentioned development situation, the enameled wire and its preparation method of the prior art have been unable to adapt
3D printing technology is an emerging rapid prototyping technology. Although many technical solutions have been invented in many forming and manufacturing fields, it is still blank in the field of enameled wire manufacturing.

Method used

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  • A kind of high temperature resistant enameled wire prepared by 3D printing and preparation method
  • A kind of high temperature resistant enameled wire prepared by 3D printing and preparation method
  • A kind of high temperature resistant enameled wire prepared by 3D printing and preparation method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] A high temperature resistant enameled wire prepared by 3D printing is a 3D printed polyimide high temperature resistant enameled wire, which has a viscosity of 10 4 The conductive inner core of cps commercial carbon paste slurry 3D printing, and the viscous slurry made of 40 parts by mass of high temperature resistant insulating light-curable polyamic acid at the same time 3D printing the high temperature insulating polyamide formed by high temperature heat treatment The composition of the imide outer layer; the high temperature resistant insulating polyimide includes 40 parts by mass of light-curing polyamic acid with a molecular weight of 40,000, 40 parts of solvent, 20 parts of diluent, and 3 parts of photoinitiator; The solvent is NN dimethylformamide; the diluent polyethylene glycol diacrylate; the photoinitiator is benzoin dimethyl ether.

Embodiment 2

[0021] A method for preparing high-temperature resistant enameled wires prepared by 3D printing is a method for preparing high-temperature resistant polyimide enameled wires prepared by 3D printing. First, nano-conductive silver is made into a slurry with a viscosity of 20 Pa. s; 50 parts by mass of light-curing polyamic acid with a molecular weight of 40,000, 40 parts of solvent NN dimethylformamide, 10 parts of diluent polyethylene glycol diacrylate, 2.5 parts of photoinitiator benzoin dimethyl ether The light-curable polyimide paste for the outer insulating layer is prepared by mixing, and its viscosity is 20 Pa.s; the conductive silver paste and the polyimide paste are simultaneously extruded through the dual-material coaxial nozzle UV-assisted direct writing The 3D printer can controllably extrude the nano-silver conductive inner core and the outer layer of the polyimide heat-resistant insulating material at the same time, and then the UV light source aids curing to obtain ...

Embodiment 3

[0023] A high temperature resistant enameled wire prepared by 3D printing is a 3D printed polyimide high temperature resistant enameled wire, which is made of nano silver powder into a slurry 3D printed conductive inner core, and is made of 45 parts by mass. High-temperature insulating polyamic acid is made into viscous slurry and 3D printed at the same time through high-temperature heat treatment to form the outer layer of high-temperature insulating polyimide material; the high-temperature-resistant insulating polyamic acid slurry includes 45 parts by mass Is 100000 photocurable polyamic acid, 40 parts solvent, 15 parts diluent, 3 parts photoinitiator; the solvent is NN dimethylacetamide; the diluent is 1,6-hexanediol two Acrylate; the photoinitiator is I phenyl bis (2, 4, 6 trimethyl benzoyl) phosphine oxide (819).

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Abstract

The invention relates to a high-temperature-resistant enameled wire prepared by 3D printing and a preparation method thereof, and belongs to the technical field of enamelled wires. The method is characterized in that conductive object powder is prepared into slurry or commercial conductive slurry is directly printed into a conductive inner core in a 3D printing mode, a high-temperature insulatingmaterial is prepared into thick slurry and then a high-temperature insulating material outer layer is obtained in the 3D printing mode; the conductive slurry or the powder is one or several kinds of graphene, graphite powder, carbon paste, conductive metal or modified ceramic; and the high-temperature-resistant insulating material is high-temperature-resistant insulating polyimide. The enameled wire prepared by the preparation method disclosed by the invention is excellent in mechanical property, chemical property, electrical property and thermal property; and the preparation method greatly simplifies the manufacturing process, the path can be designed, and the size can be customized, quick manufacturing is realized, and the method is particularly suitable for preparation of a small-diameter and micron-sized diameter enameled wire in batches, and provides a brand-new method for preparing the enameled wire.

Description

Technical field [0001] The invention belongs to the technical field of high temperature resistant enameled wires and additive manufacturing, and specifically relates to a high temperature resistant enameled wire prepared by 3D printing and a preparation method. Background technique [0002] Enameled wire, also called magnet wire, consists of a conductor and an insulating layer. The bare wire is softened by annealing, then painted and baked many times. As an electrical material, it is used in various fields. However, the existing enameled wire and its preparation method have the following disadvantages: First, there are many manufacturing processes. For example, the publication number: CN 105655058A "A kind of enameled wire production process", which needs to include the following steps: the copper material is first stretched many times, When the diameter is 6 times the final diameter of the wire, it is stretched several times to the final diameter of the wire; the drawn wire is ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01B7/00H01B7/02H01B7/04H01B7/29H01B1/02H01B1/04H01B3/30H01B13/00H01B13/06H01B13/14H01B13/16
CPCH01B1/02H01B1/026H01B1/04H01B3/307H01B7/0009H01B7/02H01B7/0275H01B7/04H01B7/292H01B13/0016H01B13/0026H01B13/065H01B13/14H01B13/145H01B13/148H01B13/165
Inventor 王晓龙郭玉雄苟明霞将盼陈革新周峰
Owner 烟台润创工业科技有限公司
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