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Integrated process method for steel plant comprehensive wastewater sludge dehydration and ceramsite firing raw material preparation

A technology for comprehensive wastewater and sludge dewatering, applied in the field of wastewater and sludge dewatering, can solve the problems of high treatment cost and unsuitable for dewatered sludge treatment, achieve low energy consumption, save grinding costs, and reduce sludge storage. Effect

Active Publication Date: 2022-02-08
武汉钢铁有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

There are many reports on this kind of method, but it is mainly to solve the problem of sludge dehydration in the process of sewage treatment plants, and it is not suitable for further treatment of part of the dewatered sludge that has left the factory, and the treatment cost is high

Method used

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  • Integrated process method for steel plant comprehensive wastewater sludge dehydration and ceramsite firing raw material preparation

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] The integrated process method of iron and steel plant comprehensive wastewater sludge dehydration and ceramsite firing raw material preparation provided in this embodiment includes the following steps:

[0041] 1) The underground excavation depth is about 1m, and the area is about 100m 2In the ground pit, put the comprehensive wastewater sludge mass with a moisture content (measured by constant temperature drying at 105°C, the same below) of about 60% (the following percentages are all mass percentages), and the laying depth is about 15cm. Add a layer of active Lime block on the surface of sludge clumps; continue to lay about 15cm thick sludge clumps and a layer of sludge clumps, repeat 5 times, and finally add a layer of 15cm sludge clumps, the total amount of active lime used is sewage 25% of the total mass of mud lumps, and use excavation equipment to displace 100m 2 pit compaction;

[0042] 2) Put the pressure pit to stand still for 24 hours to realize the slaking...

Embodiment 2

[0050] The integrated process method of iron and steel plant comprehensive wastewater sludge dehydration and ceramsite firing raw material preparation provided in this embodiment includes the following steps:

[0051] 1) The depth of excavation underground is about 1.2m, and the area is about 110m 2 In the ground pit, put the comprehensive wastewater sludge lump with a moisture content of about 80%, and lay it at a depth of about 20cm, add a layer of active lime on the surface of the sludge lump; continue to lay a 20cm thick sludge lump and a layer of sludge Mud agglomerate, repeat 4 times, and finally add a layer of 20cm sludge agglomerate, the total amount of active lime used is 30% of the total mass of sludge agglomerate, and utilize the self-weight of excavating equipment to remove 110m 2 pit compaction;

[0052] 2) Put the pressure pit to stand still for 36 hours to realize the slaking of the sludge and lime mixture, and reduce the water content to about 22%;

[0053] 3...

Embodiment 3

[0060] The integrated process method of iron and steel plant comprehensive wastewater sludge dehydration and ceramsite firing raw material preparation provided in this embodiment includes the following steps:

[0061] 1) The underground excavation depth is about 1.1m, and the area is about 120m 2 In the ground pit, put the comprehensive wastewater sludge lump with a moisture content of about 70%, lay the depth of about 18cm, add a layer of active lime block on the surface of the sludge lump; continue to lay 18cm thick sludge lump and a layer of sludge Mud agglomerate, repeat 4 times, and finally make up a layer of 18cm sludge agglomerate, the total amount of active lime used is 28% of the total mass of sludge agglomerate, and utilize the self-weight of excavating equipment to dig 120m 2 pit compaction;

[0062] 2) Leave the press pit for 40 hours to realize the slaking of the sludge and lime mixture, and reduce the water content to about 24%;

[0063] 3) The main component o...

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Abstract

The invention discloses an integrated process method of dehydration of comprehensive wastewater sludge of iron and steel plant and ceramsite firing raw material, which comprises the following steps: 1) putting active lime block and comprehensive wastewater sludge agglomerate of iron and steel plant into a pit, and putting the two 2) Let the pressure pit stand still for 12 to 72 hours to realize the slaking of the mixture of sludge and active lime; 3) Dig out the matured sludge mixture in the pressure pit, add the amount of conditioning auxiliary materials used in the process to carry out mixing; 4) drying the tempered mixture naturally; 5) adding a binder to the naturally drying mixture and mixing to obtain materials meeting the firing requirements of ceramsite. The method integrates the sludge dehydration modification and the preparation process of ceramsite firing, and does not need to invest in the construction of large-scale equipment. The treatment method is simple, low in cost, efficient and quick, and has good technical economy.

Description

technical field [0001] The invention relates to a method for dehydrating wastewater sludge, in particular to an integrated process method for comprehensive wastewater sludge dehydration and ceramsite firing raw material preparation in iron and steel plants. Background technique [0002] Iron and steel plants are major users of water resources. Generally, large-scale iron and steel enterprises have built comprehensive wastewater treatment stations to collect wastewater from various processes in the entire plant for reuse or discharge after treatment. In the process of comprehensive wastewater treatment, comprehensive wastewater sludge is produced by processes such as flocculation, sedimentation and press filtration. Comprehensive wastewater sludge is a kind of general solid waste. In recent years, the use of wastewater plant sludge to prepare ceramsite has become popular in China. However, because the sludge after press filtration is lumpy and has a high water content, it is...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/626C04B35/622C04B35/63
CPCC04B35/62685C04B35/62204C04B35/6303C04B2235/349C04B2235/3463C04B2235/3208
Inventor 康凌晨刘瑛李丽坤赵春辉林义
Owner 武汉钢铁有限公司