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Method of arc-shaped continuous casting production of high-carbon high-alloy ledeburite steel

A technology of ledeburite steel and arc continuous casting, which is applied in the direction of improving process efficiency to achieve the effect of improving yield

Active Publication Date: 2019-12-27
江阴华润制钢有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In order to solve the surface and internal quality problems of continuous casting high-alloy tool steel produced by continuous casting machine: the present invention relates to a method for producing high-alloy cold-work die steel by arc-shaped continuous casting machine. The method continuously casts high-carbon high-alloy continuous casting slabs , no cracks on the surface, central porosity, central shrinkage cavity, and central cracks are all less than 2.0 grades

Method used

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Examples

Experimental program
Comparison scheme
Effect test

example 1

[0018] I. present embodiment is to carry out on the R12 meter three-machine three-flow arc continuous casting machine, and the production section is 150 * 500mm 2 , Steel D2 (Cr12Mo1V1), liquidus temperature 1390 ℃.

[0019] II. Take 75 tons of molten steel to the LF furnace for sampling, and measure the temperature at 1513°C; turn on the electricity to raise the temperature, add 300kg of active lime, 30Kg of aluminum powder to deoxidize and make slag, and use high-carbon ferrochrome to adjust the composition according to the sample. When the temperature and composition meet the process requirements, the temperature measurement is 1555°C.

[0020] III. Hang the bag to the VD furnace seat bag, measure the temperature at 1549°C, and perform vacuum degassing treatment. After 10 minutes, the vacuum degree reaches 70Pa, and the high vacuum is maintained for 40 minutes. After breaking the air, measure temperature, take gas samples and determine hydrogen on site; [O]: 20ppmv; [N]: 1...

example 2

[0033] XV. This embodiment is carried out on an R12-meter three-machine three-stream arc continuous casting machine, with a production section of 150×500mm 2 , steel grade Cr12MoV, liquidus temperature 1390 ℃.

[0034] XVI. 72 tons of molten steel is sampled in the LF furnace, and the temperature is measured at 1518°C; power is turned on to raise the temperature, 300kg of active lime, 30Kg of aluminum powder are added for deoxidation and slagging, and high-carbon ferrochrome is used to adjust the composition according to the sample. When the temperature and composition meet the process requirements, the temperature measurement is 1551°C.

[0035] XVII. Lift the bag to the VD furnace seat bag, measure the temperature at 1546°C, and perform vacuum degassing treatment. After 10 minutes, the vacuum degree reaches 70Pa, and the high vacuum is maintained for 38 minutes. After breaking the air, measure temperature, take gas samples and determine hydrogen on site; [O]: 26ppmv; [N]: 1...

example 3

[0048] XXIX. This embodiment is carried out on an R12-meter three-machine three-stream arc continuous casting machine, with a production section of 150×500mm 2 , steel Cr8, liquidus temperature 1392 ℃.

[0049] XXX. 76 tons of molten steel was sampled in the LF furnace, and the temperature was measured at 1525°C; energized to raise the temperature, 300kg of active lime and 30Kg of aluminum powder were added to deoxidize the slag, and the sample was made of high-carbon ferrochrome to adjust the composition. When the temperature and composition meet the process requirements. The temperature was measured at 1558°C.

[0050] XXXI. Lift the bag to the VD furnace seat bag, measure the temperature at 1551°C, and perform vacuum degassing treatment. After 10 minutes, the vacuum degree reaches 70Pa, and the high vacuum is maintained for 41 minutes. After breaking the air, measure temperature, take gas samples and determine hydrogen on site; [O]: 23ppmv; [N]: 139ppmv; [H]: 1.4ppmv. Fe...

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Abstract

The invention discloses a method of arc-shaped continuous casting production of high-carbon high-alloy ledeburite steel. The method comprises the following steps that I, a low-melting-point ternary slag system is adopted by an LF, VD vacuum treatment, calcium treatment and soft blowing treatment are conducted, and the gas content is controlled, specifically, the content of [O] is smaller than or equal to 30ppmv, the content of [N] is smaller than or equal to 180ppmv, and the content of [H] is smaller than or equal to 2ppmv; II, the temperature of superheat ranges from 35 DEG C to 45 DEG C; a side hole submerged type nozzle is adopted, and the insertion depth of the submerged type nozzle ranges from 110mm to 120mm; and the casting speed ranges from 0.55m / min to 0.60m / min; III, 40Cr13 moltensteel is used by continuous casting pouring, and the high-carbon high-alloy ledeburite steel and the 40Cr13 special steel grade conduct continuous pouring; IV, pit type annealing is conducted, specifically, the annealing temperature is 820 DEG C, heat preservation is conducted for 24 hours, a product is cooled to enable the temperature to be 150 DEG C or below along with a pit and leaves from thepit; and V, small plate continuous casting blanks are formed through continuous casting, specifically, the cross section of each small plate continuous casting blank is 150*500mm<2>. According to thesmall plate blanks formed through continuous casting, the surfaces are free of polishing treatment, and the small plate blanks can be directly rolled and cooled to serve as mold plates instead of mold casting flat ingots.

Description

technical field [0001] The invention relates to the field of mold steel continuous casting production, in particular to the field of continuous casting of high-carbon and high-alloy ledeburite steels, and relates to a method for producing high-alloy ledeburite steels by an arc continuous casting machine. Background technique [0002] The development level of tools and molds is one of the important indicators to measure the development level of a country's manufacturing industry. It is predicted that from 2017 to 2020, the average annual growth rate of my country's tool and mold industry will remain at around 8%. The largest user of tools and dies is the automobile industry. Cutting tools and cold-working dies are used the most in the automotive industry. High-alloy cold-working die steel has a balanced structure of ledeburite, high hardness, and poor toughness, which is not conducive to continuous casting production. . Domestic manufacturers all adopt die-cast square ingot...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21C7/10C21C7/076B22D11/111B22D11/115B22D11/12B22D11/16
CPCB22D11/111B22D11/115B22D11/12B22D11/16C21C7/076C21C7/10Y02P10/20
Inventor 张亚彬凌元祥吕世建郭长华廖斌朱喜达冯英育
Owner 江阴华润制钢有限公司
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