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Method for prolonging cleaning period of Maerz lime kiln channel

A lime kiln and Maerz technology, applied in the field of extending the cleaning cycle of the Maerz lime kiln channel, can solve the problems such as the short cleaning cycle of the Maerz lime kiln channel, so as to reduce the kiln shutdown time, reduce the number of cleaning times, increase The effect of working hours

Active Publication Date: 2019-12-31
XINJIANG ZHONGTAI MINING & METALLURGY CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The present invention provides a method for prolonging the cleaning cycle of the Maerz lime kiln channel, which overcomes the above-mentioned deficiencies in the prior art, and can effectively solve the problem that the cleaning cycle of the existing Maerz lime kiln channel is relatively short

Method used

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  • Method for prolonging cleaning period of Maerz lime kiln channel

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0016] Embodiment 1: the method for prolonging the cleaning channel period of the Maerz lime kiln 1 is carried out as follows: the temperature of the annular channel 2 of the Maerz lime kiln 1 is controlled at 850 ℃ to 950 ℃, and each production cycle is The discharge frequency of the heat storage chamber 3 of the Maerz lime kiln 1 is 32 to 40 times, and the excess air coefficient of the combustion air is 1.35 to 1.48.

[0017] In the present invention, by controlling the temperature of the annular passage 2, the number of times of unloading, and the excess air coefficient within the range, the cleaning period of the annular passage 2 of the Maerz lime kiln 1 (hereinafter referred to as the lime kiln) can be changed from the existing one every 10 days Cleaning once in 15 days is extended to cleaning once in 60 to 80 days, which prolongs the cleaning cycle of the annular channel 2 of the lime kiln. Due to the prolongation of the cleaning cycle of the annular channel 2, not only...

Embodiment 2

[0024] Embodiment 2: the method for prolonging the cycle of the Maerz lime kiln 1 cleaning passage is carried out as follows: the temperature of the annular passage 2 of the Maerz lime kiln 1 is controlled at 850° C. The discharge frequency of the heat storage chamber 3 of the lime kiln 1 is 36 times, and the excess air coefficient of the combustion air is 1.35.

[0025] The current cleaning cycle is once every 15 days, and needs to be cleaned 25 times a year.

[0026] In the lime production process, when the method described in this embodiment 2 is adopted, the cleaning period can be controlled once every 70 days, and then 6 times of cleaning is required in 1 year. According to the calculation of 8 hours for each shutdown of the kiln, 19 shutdowns can be reduced every year. Kiln, a total of 152 hours, hourly output: 25t / h, each lime kiln can produce 3800 tons more lime throughout the year.

Embodiment 3

[0027] Embodiment 3: the method for prolonging the cycle of the Maerz lime kiln 1 cleaning passage is carried out as follows: the temperature of the annular passage 2 of the Maerz lime kiln 1 is controlled at 870° C. The discharge frequency of the heat storage chamber 3 of the lime kiln 1 is 32 times, and the excess air coefficient of the combustion air is 1.48.

[0028] The current cleaning cycle is once every 15 days, and needs to be cleaned 25 times a year.

[0029] In the lime production process, when the method described in this embodiment 3 is adopted, the cleaning cycle can be controlled at once every 65 days, and then 6 times of cleaning is required in 1 year. According to the calculation of 8 hours for each shutdown of the kiln, 19 shutdowns can be reduced every year. Kiln, a total of 152 hours, hourly output: 25t / h, each lime kiln can produce 3800 tons more lime throughout the year.

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Abstract

Relating to the technical field of lime kiln channel cleaning, the invention discloses a method for prolonging the cleaning period of a Maerz lime kiln channel. Specifically, the temperature of an annular channel in a Maerz lime kiln, the unloading frequency of a heat storage chamber in the Maerz lime kiln during each production cycle, and the excess air coefficient of combustion air are controlled within a certain range. By controlling the temperature of the annular channel, the unloading frequency and the excess air coefficient within the range, the cleaning cycle of the annular channel in the Maerz lime kiln can be prolonged to 60-80 days at a time from 10-15 days at a time at present, thus prolonging the cleaning cycle of the annular channel in the lime kiln; because of the prolongingof the cleaning cycle, within a same period of time, the number of cleaning times is reduced, and meanwhile the labor amount of personnel is greatly reduced, and the kiln stop time is shortened, i.e.increasing the working time of the lime kiln, so that greater economic benefits can be created.

Description

technical field [0001] The invention relates to the technical field of lime kiln channel cleaning, and relates to a method for prolonging the cleaning cycle of the Maerz lime kiln channel. Background technique [0002] Zhongtai Mining and Metallurgy Calcium Carbide Factory currently has 5 Maerz lime kilns. During normal production, the kilns need to be shut down every 10 to 15 days to clean the passages, and the labor intensity and risk factor are high when cleaning the passages. . Frequent cleaning of channels has become a key issue affecting the production capacity of the Maerz lime kiln. Contents of the invention [0003] The invention provides a method for prolonging the cleaning period of the channels of the Maerz lime kiln, which overcomes the shortcomings of the prior art and can effectively solve the problem that the channel cleaning period of the existing Maerz lime kiln is relatively short. [0004] The technical solution of the present invention is achieved th...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B2/12
CPCC04B2/12
Inventor 王文明江军王刚王志国唐天明朱继彬韩春虎栾会东马部雄武小林张海年杜小亮王文亮李红升王斌斌刘建喜
Owner XINJIANG ZHONGTAI MINING & METALLURGY CO LTD