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System and method for loading micro-particles into micro-channel reactor

A microchannel reactor and microchannel technology are applied in chemical instruments and methods, chemical/physical/physical chemical reactors, chemical/physical/physical chemical processes, etc., which can solve problems such as complex operation and achieve high catalytic activity, Effects with repeated operations and simple structures

Active Publication Date: 2020-01-31
CHINA PETROLEUM & CHEM CORP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although this method achieves uniform packing of particles, the operation is complex and requires multiple fluidization cycles

Method used

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  • System and method for loading micro-particles into micro-channel reactor
  • System and method for loading micro-particles into micro-channel reactor

Examples

Experimental program
Comparison scheme
Effect test

Embodiment approach

[0057] According to a specific preferred embodiment, step 2) includes:

[0058] 2-1: First increase the flow rate of the gas to 110-130% of the initial fluidization velocity until the particles coming out of the storage tank are significantly reduced;

[0059] 2-2: Increase the flow rate of the gas to 180-245% of the initial fluidization velocity until all the particles in the storage tank enter the microchannel reactor.

[0060] According to a specific embodiment, adopt the method of the present invention to load catalyst such as figure 1 shown. The microchannel reactor 5 is a cuboid and placed vertically. A stainless steel metal sintered plate is placed on the bottom of the reactor. After installing a spring, the lower head of the reactor can be installed and the bottom of the reactor can be closed (not shown). The top of the microchannel reactor 5 is connected to the distributor 4, and the enlarged diameter part of the distributor 4 is a quadrangular pyramid. After all e...

Embodiment 1

[0075] Before loading the catalyst, each channel of the microchannel reactor is cleaned with absolute ethanol, and purged with purified air to ensure that there are no impurities in the reaction channel. The lower porous support is placed at the bottom of the reactor, and the lower head of the reactor is installed after the spring is installed.

[0076] The volume of the catalyst tank is 400mL, and the height-to-diameter ratio is 18; the apex angle of the cone at the enlarged diameter part of the distributor is 60°. Nitrogen is used as the delivery gas, and the amount of nitrogen required for the initial fluidization velocity of the particles is 2500mL / min.

[0077] The specific loading method is as follows:

[0078] 1) Add 160mL catalyst from the feeding port on the catalyst tank, introduce nitrogen gas at the bottom, the gas flow rate is 1500mL / min, connect the top gas of the tank to the dust removal device to vent, remove the particles smaller than 80 μm in the catalyst, a...

Embodiment 2

[0082] Before loading the catalyst, each channel of the microchannel reactor is cleaned with absolute ethanol, and purged with purified air to ensure that there are no impurities in the reaction channel. The lower porous support is placed at the bottom of the reactor, and the lower head of the reactor is installed after the spring is installed.

[0083] The volume of the catalyst tank is 400mL, and the height-to-diameter ratio is 12; the apex angle of the cone at the enlarged diameter part of the distributor is 90°. Nitrogen is used as the delivery gas, and the amount of nitrogen required for the initial fluidization velocity of the particles is 3300mL / min.

[0084] The specific loading method is as follows:

[0085] 1) Add 160mL catalyst from the feeding port on the catalyst tank, introduce nitrogen gas at the bottom, the gas flow rate is 2000mL / min, connect the top gas of the tank to the dust removal device to vent, and remove the particles smaller than 80 μm in the catalys...

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Abstract

The invention relates to the technical field of micro-channel reactors, and discloses a system and a method for loading micro-particles into a micro-channel reactor. The system comprises a conveying gas control unit, a micro-particle storage tank, a dust removal device, a conveying pipeline, a distributor and a micro-channel reactor, wherein the conveying gas control unit is used for controlling the speed of gas entering the micro-particle storage tank in stages so as to make the gas flow in the initial stage be smaller than the initial fluidization speed of micro-particles and make the gas flow in other stages be not smaller than the initial fluidization speed, the distributor comprises a channel part connected to the conveying pipeline and a diameter expanding part, and the lower end surface of the diameter expanding part is matched with the upper end surface of the micro-channel reactor, so that the distributed fluidized micro-particles enter the reaction micro-channel of the micro-channel reactor. According to the invention, by combining the method and the system, solid micro-particles can be uniformly loaded into each reaction channel in the micro-channel reactor, so that theresult that the non-uniform loading causes the bias flow of the fluid distribution in the reaction process to deteriorate the reaction is avoided.

Description

technical field [0001] The invention relates to the technical field of microchannel reaction, in particular to a system and method for loading microparticles into a microchannel reactor. Background technique [0002] Microchannel reaction technology is one of the new technologies of chemical engineering in the 21st century. It has incomparable advantages over conventional reactors. It is specifically manifested in: the reaction channel is at the micron level, the surface area is large, and the reactor has high mass transfer and Heat rate; high heat transfer coefficient, so that chemical reactions can occur under isothermal conditions, avoiding the "flying temperature" phenomenon; making the application of high-activity, low-strength catalysts a reality; modular form makes engineering scale-up simple; unit volume reactor The reaction load is high, and the miniaturization of a large reactor is realized. However, uniformly filling solid particles (such as catalysts) into micro...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01J19/00
CPCB01J19/0093
Inventor 徐润侯朝鹏田鹏程牛传峰夏国富吴玉
Owner CHINA PETROLEUM & CHEM CORP