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Intelligent sawing system

A sawing and intelligent technology, applied in the direction of manufacturing tools, metal processing machinery parts, metal processing, etc., can solve unreasonable and backward problems, achieve the effects of protecting teeth from pulling, improving quality, and prolonging the life of saw bands

Active Publication Date: 2021-07-23
温州辰星自动化系统有限公司
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  • Abstract
  • Description
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  • Application Information

AI Technical Summary

Problems solved by technology

[0002] With the advancement of science and technology and the continuous emergence of new technologies, the traditional sawing method inherited by domestic sawing machines for 20 years has ushered in new changes. The original method of manually adjusting sawing parameters based on the experience of operators has fallen behind. Under the traditional cutting method, the feed speed is constant, but in fact, as the position of the saw blade changes during the entire feed process, the cross-sectional width of the cutting material is also changing (except for solid square materials). Using the same feed The speed is obviously unreasonable

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] see Figure 1-3 As shown, the intelligent sawing method includes the following steps:

[0043] S10, clamping and cutting the workpiece, and setting the tool;

[0044] S20, start the power supply, and the AC frequency converter controls the operating power frequency of the motor used to drive the host to control the operation of the host;

[0045] S30. Choose whether to choose the cutting speed of the band saw wire according to the cutting material, choose yes option, control the AC frequency converter to change the working power frequency of the motor, choose no option, the host computer controls the sawing machine to work and cut;

[0046] S40. Real-time detection of changes in saw band cutting force and feed speed and feedback to the decision-making module;

[0047] S50. The decision-making module receives the saw band cutting force change and working speed data, and decides whether to adjust the saw band cutting feed speed and cutting speed. When the selection is a...

Embodiment 2

[0056] see Figure 4-7 As shown, a sawing jig for an intelligent sawing system, the jigs are respectively installed on both sides of the cutting point of the cutting material, the jigs include:

[0057] The first base part 10 is arranged on one side of the cutting material, and the first base part 10 is provided with a limiting assembly 30 for limiting the cutting material on the opposite surface of the cutting material,

[0058] The second base part 20 is arranged on the other side of the cutting material, and the second base part 20 is provided with a limiting assembly 30 for limiting the cutting material on the opposite surface of the cutting material,

[0059] Wherein, the first base part 10 and the second base part 20 are connected by a first screw 40 and the distance between the first base part 10 and the second base part 20 is adjusted.

[0060] In the present invention, sawing fixtures for fixing the cutting material are respectively installed on both sides of the cut...

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Abstract

The invention discloses an intelligent sawing system, which belongs to the technical field of sawing equipment. The intelligent sawing system of the present invention includes: an AC frequency converter to control the working power frequency of a motor used to drive a host machine; whether to select a saw band line according to the cutting material Cutting speed; real-time detection of saw band cutting force changes and feed speed; decision module receives saw band cutting force changes and work speed data; the invention also provides a sawing fixture for an intelligent sawing system, the invention through Intelligent control of the feed speed and wire cutting speed of the saw band can effectively avoid the problems of cutting difficulty and excessive saw blade loss caused by the wrong saw band line speed, and at the same time improve the cutting efficiency through intelligent speed regulation.

Description

technical field [0001] The invention belongs to the technical field of sawing equipment, and in particular relates to an intelligent sawing system. Background technique [0002] With the advancement of science and technology and the continuous emergence of new technologies, the traditional sawing method inherited by domestic sawing machines for 20 years has ushered in new changes. The original method of manually adjusting sawing parameters based on the experience of operators has fallen behind. Under the traditional cutting method, the feed speed is constant, but in fact, as the position of the saw blade changes during the entire feed process, the cross-sectional width of the cutting material is also changing (except for solid square materials). Using the same feed The speed is obviously unreasonable. Contents of the invention [0003] The first purpose of the present invention is to provide an intelligent sawing system, which can effectively avoid the problems of cutting...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23Q15/013B23Q15/08B23Q17/09B23Q3/06
CPCB23Q3/06B23Q15/013B23Q15/08B23Q17/0985
Inventor 陈国珠
Owner 温州辰星自动化系统有限公司
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