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Energy-saving wear-resistant low-smoke halogen-free fire-retardant steel wire rope core conveyor belt and manufacturing method thereof

A technology of steel wire rope core and conveyor belt, used in conveyors, belts, transportation and packaging, etc., can solve the problems of low mechanical properties of the covering layer, corrosion equipment, poor wear resistance and impact resistance, and achieve excellent flame retardant and The effect of antistatic properties, reduced energy consumption, and extended service life

Inactive Publication Date: 2020-02-28
ANHUI ZHONGYI RUBBER BELTS +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The flame retardant and antistatic performance of the steel cord core flame retardant conveyor belt produced by the current technology is better. The main problem is that the mechanical properties of the covering layer are low, and the outstanding performance is poor wear resistance and impact resistance, and the service life is short; the second is the use of Halogen-containing main materials and halogen- and antimony-containing flame retardants, when the flame-retardant tape is ignited, the amount of smoke is large, and the smoke contains halogen, which is prone to secondary disasters such as personnel poisoning, corrosion of equipment, and environmental pollution; the third is to use High rolling resistance and high energy consumption during the process
At present, there are many researches on how to improve the flame-retardant and adhesive properties of steel cord flame-retardant conveyor belts, but there are few studies on energy-saving and wear-resistant low-smoke, halogen-free, flame-retardant steel cord conveyor belts.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0056] This embodiment provides an energy-saving and wear-resistant low-smoke, halogen-free, flame-retardant steel cord conveyor belt, including a steel cord core, an intermediate rubber layer, an upper covering rubber layer, and a lower covering rubber layer:

[0057] The upper and lower cover adhesive layers are composed of the following components by weight ratio:

[0058] Tin-coupled solution polystyrene-butadiene rubber (SSBR-SL552) 50 parts, natural rubber (NR) 30 parts, butadiene rubber (BR9000) 20 parts, zinc oxide 4 parts, stearic acid 3 parts, sulfur 1.5 parts, promote 1 part of anti-aging agent CZ, 1 part of accelerator TMTD, 1 part of anti-aging agent RD, 1 part of anti-aging agent 4020, 1 part of protective wax, 0.5 part of anti-scorch agent CTP, 20 parts of Degussa carbon black EB122, 4 parts of conductive carbon black, 25 parts of highly dispersed silica, 4 parts of anti-wear agent (HS-580), 3 parts of binder (AS-88), 6 parts of C5 petroleum resin, 6 parts of ar...

Embodiment 2

[0095] This embodiment provides an energy-saving and wear-resistant low-smoke, halogen-free, flame-retardant steel cord conveyor belt, including a steel cord core, an intermediate rubber layer, an upper covering rubber layer, and a lower covering rubber layer. The upper and lower covering rubber layers are measured by weight The ratio consists of the following components:

[0096]Tin-coupled solution polystyrene-butadiene rubber (SSBR-SL552) 50 parts, natural rubber (NR) 25 parts, butadiene rubber (BR9000) 25 parts, zinc oxide 6 parts, stearic acid 2 parts, sulfur 1.8 parts, promote 0.8 parts of agent CZ, 0.8 parts of accelerator TMTD, 1.5 parts of anti-aging agent RD, 1 part of anti-aging agent 4020, 1.5 parts of protective wax, 0.8 parts of anti-scorch agent CTP, 22 parts of Degussa carbon black EB123, 4 parts of conductive carbon black, 23 parts of highly dispersed silica, 5 parts of anti-wear agent (HS-580), 3 parts of binder (AS-88), 5 parts of C5 petroleum resin, 5 parts...

Embodiment 3

[0134] This embodiment provides an energy-saving and wear-resistant low-smoke, halogen-free, flame-retardant steel cord conveyor belt, which includes a steel cord core, an intermediate rubber layer, an upper covering rubber layer, and a lower covering rubber layer. It is characterized in that the upper and lower covering The adhesive layer consists of the following components by weight:

[0135] Tin-coupled solution polystyrene-butadiene rubber (SSBR-SL552) 50 parts, natural rubber (NR) 30 parts, butadiene rubber (BR9000) 20 parts, zinc oxide 5 parts, stearic acid 1 part, sulfur 2 parts, promote 0.5 parts of agent CZ, 1 part of accelerator TMTD, 2 parts of anti-aging agent RD, 1 part of anti-aging agent 4020, 1 part of protective wax, 1 part of anti-scorch agent CTP, Cabot carbon black CRX TM 25 parts of 1436, 4 parts of conductive carbon black, 20 parts of highly dispersed white carbon black, 6 parts of anti-wear agent (HS-580), 3 parts of adhesive (AS-88), 4 parts of C5 petr...

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Abstract

The invention discloses an energy-saving wear-resistant low-smoke halogen-free fire-retardant steel wire rope core conveyor belt and a manufacturing method thereof. Tin coupled solution polymerized styrene butadiene rubber (SSBR) / natural rubber / butadiene rubber is taken as the host material; carbon black with low rolling resistance and high dispersion white carbon black are taken as the reinforcing agent; a halogen-free fire retardant and a plasticizer are added; by optimizing the formula and technology, an energy-saving wear-resistant low-smoke halogen-free fire-retardant rubber composite material is used as a cover layer, can meet the requirements on mechanical properties of the steel wire rope core conveyor belt, and also has an excellent wear-resistant performance and impact resistantperformance; moreover, the fire-resistant performance is good, the rolling resistance is low, the conveyor belt is energy-saving and environmentally-friendly; the service life of the conveyor belt isprolonged, and the drive power of the conveying machine is reduced. The technology is simple, and the manufacturing is easy.

Description

technical field [0001] The invention relates to the technical field of mine conveyor belts, in particular to an energy-saving, wear-resistant, low-smoke, halogen-free, flame-retardant steel cord conveyor belt and a manufacturing method thereof. Background technique [0002] Steel cord conveyor belt is the main tool for conveying coal underground in coal mines. According to coal mine safety regulations, steel cord conveyor belts used in underground must have flame-retardant and antistatic properties, in line with MT668-2008 "Coal Mine Steel Cord Flame-Retardant Conveyor Belt", This standard has higher requirements on the flame retardant performance of the conveyor belt, and lower requirements on the mechanical properties of the covering layer. The flame retardant and antistatic performance of the steel cord core flame retardant conveyor belt produced by the current technology is better. The main problem is that the mechanical properties of the covering layer are low, and the ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L9/06C08L7/00C08K13/06C08K9/10C08K9/06C08K3/02C08K3/38C08K3/32C08K5/3492C08K3/04B65G15/36B29B7/00B29D29/06
CPCB29B7/005B29D29/06B65G15/36C08K2003/026C08K2003/323C08K2003/387C08K2201/001C08K2201/014C08L9/06C08L2201/02C08L2201/04C08L2201/22C08L2205/035C08L2205/16C08L7/00C08K13/06C08K9/10C08K9/06C08K3/02C08K3/38C08K3/32C08K5/34928C08K3/04
Inventor 宋鑫宋长江王巍魏雪梅李朝红周震宇汪健袁陆海
Owner ANHUI ZHONGYI RUBBER BELTS
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