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Multi-laser composite precision processing method for free-form surface optical lens

An optical lens and precision processing technology, which is applied in laser welding equipment, metal processing equipment, manufacturing tools, etc., can solve the problem of high surface roughness, inability to cut and separate the free-form surface structure of optical materials, and difficulty in achieving high-quality cutting and separation of optical materials and other issues to achieve the effect of ensuring quality and improving processing efficiency

Active Publication Date: 2020-03-24
北京理工大学重庆创新中心
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, the traditional laser cutting separation method can only cut and separate planar materials, and the cutting and separating surface is often a regular planar structure, which cannot cut and separate the free-form surface structure required for optical materials, and it is difficult to achieve high-quality optical materials. Cut and separate
At the same time, the surface roughness of the traditional laser cutting method is often high, and its surface roughness is often still on the order of microns when the cutting quality is good

Method used

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  • Multi-laser composite precision processing method for free-form surface optical lens
  • Multi-laser composite precision processing method for free-form surface optical lens
  • Multi-laser composite precision processing method for free-form surface optical lens

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Embodiment

[0029] A multi-laser compound precision machining method for a free-form surface optical lens, comprising the following steps:

[0030] Step 1: Determine the position and quantity of the prefabricated points, and according to the specific three-dimensional structure of the optical material 1, use three-dimensional software to fit the complex surface structure into several points;

[0031] Step 2: Prepare surface prefabricated points, combine figure 1 As shown, the optical material 1 is placed on a rotating platform 2, and a three-dimensional motion platform 3 is provided under the rotating platform 2, and the beam of an ultrafast laser 4 (picosecond laser or femtosecond laser) moves two-dimensionally by scanning with a galvanometer, The movement of the ultrafast laser 4 cooperates with the rotating platform 2 to drive the high-speed rotation of the optical material 1 and the movement of the three-dimensional motion platform 3 to prepare a series of prefabricated points inside ...

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Abstract

The invention relates to the technical field of optical material processing equipment, in particular to a multi-laser composite precision processing method for a free-form surface optical lens. The method comprises the following steps of: 1, determining the positions and the number of prefabricated points; 2, preparing curved surface prefabricated points, adjusting and focusing ultrafast laser focal points to the positions of the prefabricated points through a focusing system, and preparing the prefabricated points in the optical material one by one through ultrafast lasers; 3, carrying out laser cutting: shaping the fiber laser by using a continuous fiber laser separation device, then enabling the fiber laser to enter the optical material, enabling the prefabricated points to absorb laserenergy to generate a high-temperature area at the prefabricated points, and then enabling the fiber laser to move to enable the high-temperature area to move along with the laser; and 4, allowing CO2laser to act on a cutting separation surface. According to the invention, laser three-dimensional cutting is completed, curved surface structures needed by optical components such as optical lenses are directly generated, and aftertreatment is conducted to generate the optical surface with the nanometer-level roughness.

Description

technical field [0001] The invention relates to the technical field of optical material processing equipment, in particular to a multi-laser composite precision processing method for a free-form surface optical lens. Background technique [0002] Optical lenses are composed of optical materials, such as optical glass, quartz, sapphire, optical crystals and other transparent optical materials with a certain refractive index. Freeform surface lenses are composed of optical materials with special three-dimensional structures, such as microlens arrays, freeform surface prisms, Fresnel lenses, toric lenses, fly eye lenses, etc. Applications. [0003] At present, the preparation methods of optical lenses, especially the preparation of quartz material lenses, are still carried out by traditional mechanical grinding and polishing methods, such as breaking apart after scribing with a diamond tool, sawing, wire sawing, etc. There are a series of problems such as slow cutting speed, ...

Claims

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Application Information

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IPC IPC(8): B23K26/53
CPCB23K26/53
Inventor 周天丰刘朋官祖伟于谦颜培梁志强刘志兵焦黎解丽静赵文祥王西彬
Owner 北京理工大学重庆创新中心