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Method, system and storage medium for fault diagnosis of rotating machinery

A technology for rotating machinery and fault diagnosis, which is applied in the testing of mechanical components, computer components, and machine/structural components. Computationally efficient, easy-to-implement effects

Active Publication Date: 2020-12-18
HUAZHONG UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Aiming at the defects and improvement needs of the prior art, the present invention provides a fault diagnosis method for rotating machinery, the purpose of which is to solve the problem of complex implementation of fault feature extraction, low calculation efficiency, long model training time, and difficulty in applying complex working conditions in the prior art. technical issues

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  • Method, system and storage medium for fault diagnosis of rotating machinery
  • Method, system and storage medium for fault diagnosis of rotating machinery
  • Method, system and storage medium for fault diagnosis of rotating machinery

Examples

Experimental program
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Embodiment 1

[0068] Example 1: Validity Verification

[0069] In order to verify the effectiveness of the fault diagnosis method proposed in the present invention, this embodiment uses the bearing data set of the Bearing Data Center of Case Western Reserve University (CWRU) in the United States for verification. The fault types of rolling bearings are normal, inner ring defect, outer ring defect and ball defect. Among them, the severity of the fault is simulated by EDM, and the fault diameters are 7, 14, and 21 (mil) respectively. The vibration signal at the 6 o'clock position of the drive motor end is collected, and the sampling frequency is 12kHz. There are 4 working conditions in the data selected in the experiment, and there are 10 bearing states in each working condition. The details of the bearing states are shown in Table 2.

[0070] Table 2

[0071]

[0072] Specific steps are as follows:

[0073] (1) Data acquisition and wavelet packet decomposition

[0074] Each bearing st...

Embodiment 2

[0081] Example 2: Verification of effectiveness under complex working conditions

[0082] In order to further highlight the performance of the proposed method, the present invention studies the complex working conditions of the actual data set from four aspects: additional verification of the actual application data set, using the actual application data set for different decomposition methods, entropy-based methods and classification algorithms for comparison.

[0083] (1) Use the actual data set for verification

[0084] Since the four operating conditions of the CWRU bearing data set are similar in speed, the actual data set with more complex operating conditions is used to further verify the effectiveness of the method proposed in the present invention. The experimental platform is composed of electromagnetic brake, torque sensor, single-stage reducer, brake controller and servo motor. Gears with different crack lengths (including 0, 5, 10, 15 mm) were used and the sampl...

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Abstract

The invention discloses a method, system and storage medium for fault diagnosis of a rotating machine. The method includes: acquiring vibration signals of the rotating machine in a normal state and a fault state, and dividing it into a training sample set and a sample to be tested; using The wavelet packet transform method decomposes the obtained vibration signal to obtain a series of sub-signals with different frequency bands; calculates the sign dynamic entropy value of the sub-signals to obtain the fault feature vector; uses the fault feature vector of the training sample set as Input, the fault type label of the training sample set is used as output, and the fault diagnosis model based on the LightGBM classifier model is obtained through training; the fault feature vector of the sample to be tested is input into the fault diagnosis model, thereby obtaining the fault diagnosis model to be tested Troubleshooting results for samples. The invention uses wavelet packet decomposition combined with symbolic dynamics entropy to effectively extract fault features, and then uses the LightGBM classifier model to identify and classify faults, thereby improving calculation efficiency and classification accuracy.

Description

technical field [0001] The invention belongs to the technical field of fault diagnosis of rotating machinery, and more specifically relates to a method, system and storage medium for fault diagnosis of rotating machinery. Background technique [0002] Rotating machinery, as a key component of the transmission system, is widely used in modern manufacturing and industrial processes. In most practical applications, rotating machinery operates under severe or complex conditions, such as high temperature, high pressure environment, variable speed and variable load. Prolonged operation can cause various damages and failures that will affect system performance and may seriously damage the machine. [0003] Rotating machinery fault diagnosis methods can be divided into two types: feature-based methods and feature learning-based methods. (1) The feature-based method selects and calculates fault features based on prior knowledge and engineering experience, and then inputs the fault ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G01M13/021G01M13/028G01M13/045G06K9/00G06K9/62
CPCG01M13/021G01M13/028G01M13/045G06F2218/12G06F18/2411G06F18/214
Inventor 刘颉曹贯男周凯波潘浩张凯锋葛子月
Owner HUAZHONG UNIV OF SCI & TECH