Automatic pouring method of anode assembly and adopted pouring trolley
An anode assembly and automatic pouring technology, which is applied to casting molten material containers, manufacturing tools, metal processing equipment, etc., can solve the problems of unguaranteed pouring quality and high labor intensity, and achieve the effect of improving pouring quality and reducing labor intensity
Pending Publication Date: 2020-09-04
贵州莱利斯机械设计制造有限责任公司
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Problems solved by technology
[0003] The purpose of the present invention is to provide an automatic pouring method for anode components and the pouring trolley used to solve the technical problems of high labor intensity and unguaranteed pouring quality in the prior art, thereby overcoming the deficiencies of the prior art
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[0024] The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.
[0025] An automatic pouring method for an anode assembly of the present invention is as follows: the method uses a camera to detect in real time the pouring amount of molten iron between the steel claw at the bottom of each aluminum guide rod and the carbon bowl at the top of the anode carbon block, and processes the amount of molten iron through the image analysis and processing system The detection structure is sent to the PLC processor; the PLC processor controls the pouring trolley through the control cabinet to complete the whole process of pouring the four steel claws at the bottom of the aluminum guide rod and the four carbon bowls at the top of the anode carbon block; use a camera instead of manual observation to liberate labor , to achieve the purpose of automatic pouring of the anode assembly; the pouring trolley is provided with a la...
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The invention discloses an automatic pouring method of an anode assembly and an adopted pouring trolley. A camera is adopted for detecting the pouring quantity of molten steel between a steel claw atthe bottom of each aluminum guide rod and one corresponding carbon bowl at the top of an anode carbon block in real time, and after processing of an image analysis and processing system, a detection structure is conveyed to a PLC processor; the PLC processor controls the pouring trolley through a control cabinet to sequentially complete the whole pouring processes of the four steel claws at the bottoms of the aluminum guide rods and the four carbon bowls at the top of the anode carbon block; and the camera is used for replacing manual observation, labor force is freed, and therefore the aim ofautomatic pouring of the anode assembly is achieved. According to the method and the adopted pouring trolley, the technical problems that in the prior art, operators need to observe the pouring process in a high-temperature field, labor intensity is large, and pouring quality cannot be guaranteed are solved well. The labor intensity of operators is greatly relieved, and the pouring quality is improved.
Description
technical field [0001] The invention relates to an automatic pouring method for an anode assembly and a pouring trolley used, and belongs to the technical field of automatic control of electrolytic aluminum production lines. Background technique [0002] In the production process of electrolytic aluminum, the anode carbon block will be gradually consumed during the electrolysis process. After use, the remaining anode carbon block and the aluminum guide rod need to be separated, and the separated aluminum guide rod can be recycled. Then, the processed aluminum guide rod and the baked new anode carbon block are poured together by pouring molten iron to make a new anode assembly. In the prior art, during pouring, production operators manually control the pouring amount of molten iron through visual observation. Therefore, the operator needs to observe in the high temperature environment on site, which is labor-intensive, especially when working at high temperature for a long t...
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IPC IPC(8): B22D41/12B22D19/00C25C3/12
CPCB22D19/00B22D41/12C25C3/125
Inventor 梁成亮张勇
Owner 贵州莱利斯机械设计制造有限责任公司