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Novel pipe jacking method for preparing thick-walled steel pipe

A technology for pipe jacking and steel pipes, which is applied in the field of new pipe jacking for the preparation of thick-walled steel pipes. It can solve the problems that the mandrel length cannot be effectively used, the extension of pipe jacking is small, and the length of pipe jacking is short, so as to improve the utilization rate and increase the jacking capacity. Pipe length, the effect of increasing the pipe jacking length

Active Publication Date: 2020-09-15
DAYE SPECIAL STEEL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Therefore, when using the pipe jacking unit to make thick pipes, the extension of the pipe jacking is small, the length of the pipe jacking is short, and the mandrel length of the pipe jacking cannot be effectively utilized.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0052] The thick-walled steel pipe with a diameter of 230mm and a mandrel rod with a diameter of 145mm is used to produce thick-walled steel pipes for pipe jacking. The outer diameter of the prefabricated thick-walled steel pipes is 180mm and the wall thickness is 18.5mm. The specific method is as follows:

[0053] (1) Perforation processing step: the continuous casting slab is selected as a tube blank with a diameter of 230mm and a length of 3.25m, and the above-mentioned continuous casting slab is perforated to obtain a perforated capillary. The diameter of the perforated capillary is 232mm, the wall thickness is 39mm, and the length is 5.6m, the length of the perforated capillary 5.6m is the maximum length of the perforation.

[0054] (2) Pipe jacking step: use a mandrel with a diameter of 145mm to carry out pipe jacking treatment on the perforated capillary to obtain a waste pipe. The diameter of the waste pipe is 182.6mm, the wall thickness is 18.3mm, and the length is 13...

Embodiment 2

[0061] A thick-walled steel pipe with a continuous casting billet diameter of 270mm and a mandrel diameter of 180mm was used to implement the pipe jacking process. The outer diameter of the prefabricated thick-walled steel pipe was 219mm and the wall thickness was 20mm. The specific method is as follows:

[0062] (1) Perforation processing steps: the continuous casting slab is selected as a tube blank with a diameter of 270mm and a length of 3.00m, and the above-mentioned continuous casting slab is perforated to obtain a perforated capillary. The diameter of the perforated capillary is 272mm, the wall thickness is 41.5mm, and the length is 5.6m, and the length of the perforated capillary is 5.6m, which is the maximum length of the perforation.

[0063] (2) Pipe jacking step: use a mandrel with a diameter of 180mm to perform pipe jacking on the perforated capillary to obtain a waste pipe, which has a diameter of 220.4mm, a wall thickness of 19.8mm, and a length of 13.3m.

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Abstract

The invention provides a novel pipe jacking method for preparing a thick-walled steel pipe. The novel pipe jacking method for preparing the thick-walled steel pipe comprises the steps of carrying outpipe jacking treatment and sizing reduction treatment on a continuous casting blank with diameter of 230-270 mm by using a core rod with diameter of 145-180 mm to obtain the thick-walled steel pipe with external diameter of 133-219 mm and wall thickness of 12-20 mm. According to the novel pipe jacking method for preparing the thick-walled steel pipe, by using the pipe blank which is much larger than the core rod, a perforating machine obtains a pierced shell with larger thickness; three hole patterns are additionally arranged before pipe jacking to realize deformation of the pierced shell withlarger thickness; and pipe jacking achieves a purpose of increasing the total large deformation of the thick-walled steel pipe so that the pipe jacking length of the thick-walled steel pipe is equivalent to that of a thin-walled steel pipe. According to the novel pipe jacking method for preparing the thick-walled steel pipe, the pipe jacking length of the thick-walled steel pipe can be effectively increased to achieve a purpose that the thick-walled steel pipe is as long as the thin-walled steel pipe; and therefore, the yield of the thick-walled steel pipe is increased, and the production efficiency is enhanced.

Description

technical field [0001] The invention relates to the field of preparation of special steel equipment, in particular to a novel pipe jacking method for preparing thick-walled steel pipes. Background technique [0002] The pipe jacking machine is mainly used to produce thin-walled steel pipes, and the wall thickness is generally below 8mm. The background of the piercing machine matched with the pipe jacking machine is not long, and the perforation capillary is generally short, usually below 6m. With the diversification of market specifications, the pipe jacking machine also needs to undertake some thick-walled steel pipes such as 12mm-20mm wall thickness. Due to the small extension of the pipe jacking of thick-walled steel pipes, the length of the pipe jacking is short, and the length of the pipe jacking machine cannot be effectively utilized. The output is low and the finished product rate is low. Therefore, how to effectively solve the problem of short pipe jacking length i...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21B19/10B21B19/04
CPCB21B19/10B21B19/04
Inventor 曹玉鑫何新田吴虎张万超夏世刚周维华伍伟
Owner DAYE SPECIAL STEEL CO LTD