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A kind of cylinder liner and preparation technology thereof

A preparation process and technology of cylinder liner, applied in the field of manufacturing of cylinder liner, can solve problems such as poor bonding tightness between cylinder liner and aluminum alloy

Active Publication Date: 2022-03-15
ZYNP GRP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] For this reason, what the present invention is to solve is the defect that the existing cylinder liner and the aluminum alloy are poorly bonded, and then provides a cylinder liner with a tightly bonded cylinder liner and aluminum alloy and its preparation process

Method used

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  • A kind of cylinder liner and preparation technology thereof
  • A kind of cylinder liner and preparation technology thereof
  • A kind of cylinder liner and preparation technology thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0057] This embodiment provides a cylinder liner, such as figure 1 As shown, the outer circular surface of the cylinder liner randomly distributes depressions 1 and raised edges 2 that divide the adjacent depressions 1, and the raised edges 2 enclose the depressions 1, the depressions 1 include mesh, and the outer surface of the cylinder liner There are closed meshes 1-1 accounting for at least 10% of the total number of meshes on the circular surface, and the remaining meshes are intermittent meshes 1-2. Preferably, there are closed meshes 1-1 on the outer circular surface of the cylinder liner, accounting for 20-50% of the total number of meshes, and the remaining meshes are intermittent meshes.

[0058] Further, the diameter of the mesh of the depression 1 is 0.5-4.0mm, and the depth of the mesh is 0.1-0.6mm. Preferably, as Figure 2-7 Shown, the mesh depth is 0.2-0.4mm, more specifically, as image 3 As shown, the mesh depth is 428μm; Figure 5 As shown, the mesh depth...

Embodiment 2

[0064] This embodiment provides a cylinder liner and its preparation process. The preparation process of the low-circle-cast honeycomb-like or hill-like cylinder liner adopts a centrifugal casting process, which specifically includes the following steps:

[0065] (1) Smelting raw materials: adjust the chemical composition of molten iron, specifically: weigh the specified raw materials in proportion, use an intermediate frequency induction furnace to melt at 1550°C, and season according to the following weight raw material requirements: carbon: 3.3%; sulfur: <0.1% ; Silicon: 2.4%; Phosphorus: ≤0.4%; Manganese: 0.8%; Chromium: 0.25%; Copper: 1%, and the balance is iron to obtain molten iron;

[0066] (2) Tapping inoculation: the above-mentioned molten iron is tapped for inoculation, the tapping temperature is 1500° C., the inoculation adopts downstream inoculation, the inoculation amount is 0.5 wt%, and the inoculant is silicon strontium zirconium;

[0067] (3) Coating preparati...

Embodiment 3

[0073] This embodiment provides a cylinder liner and its preparation process. The preparation process of the low-circle-cast honeycomb-like or hill-like cylinder liner adopts a centrifugal casting process, which specifically includes the following steps:

[0074] (1) Smelting raw materials: adjust the chemical composition of molten iron, specifically: weigh the specified raw materials in proportion, use an intermediate frequency induction furnace to melt at 1480°C, and season according to the following weight raw material requirements: carbon: 3.5%; sulfur: <0.1% ; Silicon: 2.0%; Phosphorus: ≤0.4%; Manganese: 1.0%; Chromium: 0.1%; Copper: 1.5%, and the balance is iron to obtain molten iron;

[0075] (2) Tapping inoculation: the above-mentioned molten iron is tapped for inoculation, the tapping temperature is 1480°C, the inoculation adopts downstream inoculation, the inoculation amount is 0.7wt%, and the inoculant is silicon strontium zirconium;

[0076] (3) Paint preparation: ...

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Abstract

The invention discloses a cylinder liner and a preparation process thereof. The outer circular surface of the cylinder liner is randomly distributed with depressions and raised edges that divide adjacent depressed portions, and the raised edges enclose the formed depressions, the depressions include mesh, and the outer circular surface of the cylinder liner has a total mesh. At least 10% of the closed meshes, and the rest of the meshes are intermittent meshes. Through the special structure of the outer surface of the cylinder liner, it can ensure that the aluminum alloy liquid is easy to fill the surface during the pouring process of the aluminum alloy liquid. After testing, the combination rate of the cylinder liner of the present invention and the aluminum alloy liquid reaches 90%. above, while the combination rate of the outer circular burr-shaped cylinder liner and the aluminum alloy liquid is less than 50%.

Description

technical field [0001] The invention belongs to the field of cylinder liner manufacture, and in particular relates to a cylinder liner and a preparation process thereof. Background technique [0002] The cylinder liner is a cylindrical part, which is placed in the cylinder barrel of the cylinder block of the machine body, and is pressed and fixed by the cylinder head. The cylinder liner, the piston and the cylinder head together form the combustion chamber, and the piston reciprocates in the inner hole of the cylinder liner. At present, the aluminum alloy embedded gray cast iron cylinder liner is generally used in the car engine. One type of the cylinder liner used is the thread type processed by the outer circle, and the other is the burr shape of the outer circle in the cast state. [0003] The surface of the external threaded cylinder liner is too smooth, and the combination with the aluminum alloy is not tight; the external burr-shaped cylinder liner has too high require...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F02F1/00B22C23/02B22C3/00C22C37/10C22C37/06C09D1/00
CPCF02F1/004B22C23/02B22C3/00C22C37/10C22C37/06C09D1/00F02F7/0085F02F2200/06
Inventor 赵广华王勇王艳青张高宁
Owner ZYNP GRP