Unlock instant, AI-driven research and patent intelligence for your innovation.

Metal composite wire and its preparation method, wire

A metal composite and metal wire technology, applied in the direction of metal/alloy conductors, root rods/rods/wires/strip conductors, equipment for manufacturing conductive/semiconductive layers, etc., can solve the problem of tensile strength of aluminum-clad steel wires and 1% reduction in elongation stress, failure to guarantee the bonding strength of steel and aluminum, reduction of elongation of aluminum-clad steel wire, etc., to achieve long service life, avoid core material exposure, and high safety and stability

Active Publication Date: 2021-09-24
ZHONGTIAN ELECTRIC POWER OPTICAL CABLES CO LTD +1
View PDF9 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Among them, reducing the carbon content of the wire rod is used to increase the elongation of the aluminum-clad steel, and the tensile strength and 1% elongation stress of the finished aluminum-clad steel wire will be greatly reduced, reducing the breaking force of the wire and failing to reach the line design requirements
Using multi-pass small compression rate process to improve the elongation of aluminum-clad steel, on the one hand, it cannot guarantee the bonding strength of steel and aluminum, on the other hand, it is limited by the wire drawing equipment, and it is necessary to modify the equipment to increase the number of drawing passes and increase the production cost.
The elongation is improved by adjusting the heat treatment process, and the subsequent bimetal synchronous drawing will cause new work hardening and reduce the elongation of the aluminum-clad steel wire

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Metal composite wire and its preparation method, wire
  • Metal composite wire and its preparation method, wire
  • Metal composite wire and its preparation method, wire

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0060] Step S1: Select the aluminum-clad steel wire rod LB14-2.80, that is, the coated metal wire rod 10, including the carbon steel core material 1 with a carbon content of 0.78%-0.85% and the aluminum (that is, the surface layer) coated on the carbon steel 2), the measured tensile strength is 1720MPa, the elongation after fracture is 1.2%, twisted 39 times, and the average surface hardness is 51HV.

[0061] Step S2: keeping the aluminum-clad steel wire rod at 270° C. for 7 hours for aging treatment to obtain a pretreated aluminum-clad steel wire (ie, a pretreated metal composite wire 20 ). The experimental results show that the tensile strength of the pretreated aluminum-clad steel wire is 1672MPa, the elongation after breaking is 3.2%, the surface hardness is 44HV after torsion 38 circles; the tensile strength and surface hardness of the product measured after this step are somewhat Decreased, but significantly increased the elongation of the original aluminum-clad steel wi...

Embodiment 2

[0066] Step S1: Select the aluminum-clad steel wire LB20-2.10, that is, the coated metal wire 10, including the carbon steel core material 1 with a carbon content of 0.68-0.75% and the aluminum coated on the outside of the carbon steel (that is, the surface 2 ), the measured tensile strength of the coated metal wire 10 is 1446MPa, the elongation after breaking is 1.4%, twisted 54 times, and the average surface hardness is 51HV;

[0067] Step S2: keeping the aluminum-clad steel wire at 270° C. for 6 hours for aging treatment to obtain a pretreated aluminum-clad steel wire (that is, a pretreated metal composite wire 20 ), the measured tensile strength of the pretreated aluminum-clad steel wire is 1424 MPa, The elongation after breaking is 4.8%, the twist is 42 circles, and the surface hardness is 45HV.

[0068] Step S3: Pull the pretreated aluminum-clad steel wire from the die hole 200 of the drawing machine, wherein the outlet aperture d of the die hole 200 is 0.02mm smaller th...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
hardnessaaaaaaaaaa
hardnessaaaaaaaaaa
tensile strengthaaaaaaaaaa
Login to View More

Abstract

The invention provides a method for preparing a metal composite wire. The clad metal wire is sequentially subjected to heat aging treatment and surface treatment to obtain the metal composite wire with an elongation after fracture of more than 2.0% and a surface hardness of more than 50HV. The formed metal composite wire of the present invention improves the elongation after fracture through heating and aging treatment, and improves the surface hardness by surface treatment, so as to ensure that the elongation after fracture of the metal composite wire and the conductive unit is well matched, and the tensile strength and surface hardness are high. In order to avoid core material exposure and obvious crushing during the stranding process. The invention also provides a wire made of metal composite wire, which has high elongation after breaking, long service life and high safety and stability.

Description

technical field [0001] The invention relates to the technical field of composite material processing, in particular to a metal composite wire, a preparation method thereof, and a wire. Background technique [0002] This section is intended to provide a background or context for implementations of the invention that are recited in the claims. The descriptions herein are not admitted to be prior art by inclusion in this section. [0003] Electrical aluminum-clad steel wire is a bimetallic material composed of metal steel core and aluminum rod based on continuous extrusion cladding technology. It has the characteristics of high strength, corrosion resistance, low loss and light specific gravity. It is used in optical fiber overhead composite ground wire It plays an irreplaceable role in overhead power transmission and distribution lines. [0004] GB / T 3428-2012 "Galvanized Steel Wires for Aerial Stranded Wires" stipulates that the elongation of galvanized steel wires (equival...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): G02B6/44H01B13/00H01B13/016H01B13/22H01B1/02H01B5/02H01B7/22H01B9/00
CPCG02B6/4479H01B1/02H01B1/023H01B5/02H01B7/226H01B9/005H01B9/006H01B9/008H01B13/0016H01B13/0026H01B13/016H01B13/22
Inventor 王文辉钱金京周建华孙光进葛政东李发才
Owner ZHONGTIAN ELECTRIC POWER OPTICAL CABLES CO LTD