Intelligent forging forming process of difficult-to-deform alloy

Abstract

The invention relates to an intelligent forging forming process of a difficult-to-deform alloy. The intelligent forging forming process of the difficult-to-deform alloy aims to stabilize forging process parameters and reduce the quality fluctuation of different batches of forge pieces. According to the process, on-line monitoring of the temperature, the position, the pressure, the size and the like is combined with machine operation according to the forging characteristics of the difficult-to-deform alloy, and intelligent forging control over the difficult-to-deform alloy is achieved. Firstly,the related forging process parameters of the difficult-to-deform alloy are set on a Profinet central control system, then intelligent judgment and real-time treatment of heating, transferring, temperature detection, forging and mold stripping are started to be carried out, and finally the forge pieces are screened and sorted to obtain the qualified forge pieces.

Description

technical field [0001] The invention belongs to the field of intelligent manufacturing, and relates to an intelligent forging and forming process for hard-to-deform alloys. Background technique [0002] Difficult-to-deform alloys such as titanium alloys and high-temperature alloys generally have special performance advantages, and are the best materials for making key load-bearing components. They are currently widely used in the aerospace field, but the working environment of key load-bearing components for aerospace is harsh and the force is complex. , often have higher performance requirements. Forging is the main way to produce hard-to-deform alloy components. Hard-to-deform alloy forgings generally need to go through a series of steps such as heating, heat preservation, transfer, forging, cooling, heat treatment, etc., but hard-to-deform alloys are often very sensitive to process parameters. Different Process parameters often produce forgings with different properties....

AI Technical Summary

Problems solved by technology

Although my country has made great progress in the development of forging equipment in recent years, many advanced forging equipment have been built, and the level of automated forging has also been greatly improved, but at present, the forging of difficult-to-deform alloys has not realized automated production at all, and most of the forging steps are still It needs manual operation to complete, which is mainly related to the special forging characteristics and usage quantity of difficult-to-deform alloys

Refractory alloys have very strict requirements on different process parameters such as heating and holding time, transfer, forging temperature, deformation, speed, cooling, etc. The favorable factor of manual operation in the forging process of refractory alloys is that they can be judged and operated according to the site conditions. It avoids problems such as single automated forging products, inability to handle abnormal working conditions, and low degree of intelligence. The disadvantages are that it will affect the accuracy of different batches of process parameters, serious labor occupation, high production costs, and low efficiency.

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