An intelligent forging process for hard-to-deform alloys

Abstract

The invention relates to an intelligent forging process of a difficult-to-deform alloy. In order to stabilize forging process parameters and reduce quality fluctuations of different batches of forgings, the invention develops an intelligent forging process for a difficult-to-deform alloy. The forging characteristics combine online monitoring of temperature, position, pressure, size, etc. with machine operation to realize intelligent forging control of difficult-to-deform alloys. First, set the relevant forging process parameters of difficult-to-deform alloys on the Profinet centralized control system, and then start to implement heating, Intelligent judgment and real-time processing of transfer, temperature detection, forging, and mold release, and finally screening and sorting of forgings to obtain qualified forgings.

Description

technical field [0001] The invention belongs to the field of intelligent manufacturing, and relates to an intelligent forging and forming process for hard-to-deform alloys. Background technique [0002] Difficult-to-deform alloys such as titanium alloys and high-temperature alloys generally have special performance advantages, and are the best materials for making key load-bearing components. They are currently widely used in the aerospace field, but the working environment of key load-bearing components for aerospace is harsh and the force is complex. , often have higher performance requirements. Forging is the main way to produce hard-to-deform alloy components. Hard-to-deform alloy forgings generally need to go through a series of steps such as heating, heat preservation, transfer, forging, cooling, heat treatment, etc., but hard-to-deform alloys are often very sensitive to process parameters. Different Process parameters often produce forgings with different properties....

AI Technical Summary

Problems solved by technology

Although my country has made great progress in the development of forging equipment in recent years, many advanced forging equipment have been built, and the level of automated forging has also been greatly improved, but at present, the forging of difficult-to-deform alloys has not realized automated production at all, and most of the forging steps are still It needs manual operation to complete, which is mainly related to the special forging characteristics and usage quantity of difficult-to-deform alloys

Refractory alloys have very strict requirements on different process parameters such as heating and holding time, transfer, forging temperature, deformation, speed, cooling, etc. The favorable factor of manual operation in the forging process of refractory alloys is that they can be judged and operated according to the site conditions. It avoids problems such as single automated forging products, inability to handle abnormal working conditions, and low degree of intelligence. The disadvantages are that it will affect the accuracy of different batches of process parameters, serious labor occupation, high production costs, and low efficiency.

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