The Intelligent Control Method of Double Tension Winding Equipment
A technology of intelligent control and equipment, applied in thin material handling, conveying filamentous materials, transportation and packaging, etc., can solve the problems of uneven force on the upper and lower parts, low winding efficiency, long winding time, etc., to reduce manpower. cost, shorten the winding operation time, and improve the effect of winding efficiency
Active Publication Date: 2022-07-01
22MCC GRP PRECISION FORGING
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Problems solved by technology
[0002] Equipment such as double arches, large-thickness single arches, large-scale winding cylinders, and winding pressure vessels require steel wire winding operations. In the prior art, single-tension winding control systems are generally used, which takes a long time to wind. During the winding process, due to the stress on the upper and lower parts Unevenness, resulting in overall equipment deformation
However, double-tension winding requires two sets of equipment to be operated and supervised by multiple people, and the efficiency of winding operation is low.
Method used
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[0021] In order to fully understand the purpose, features and effects of the present invention, the present invention will be described in detail by the following specific embodiments, but the present invention is not limited thereto.
[0022] see figure 1 , assemble and fix the two sets of arches on the prefabricated temporary foundation, install the track of the winding equipment and level it as a whole. Install the master-slave winding equipment symmetrically on the winding surfaces of the two arches. The initial position of the router of the master equipment is limited on the upper side of the upper arch, and the initial position of the router of the slave equipment is limited on the lower side of the lower arch. Running clockwise, winding the steel wire from top to bottom; running the slave device clockwise, winding the steel wire from bottom to top, to ensure that the master-slave device is always on the same vertical line, the master-slave device reaches the connection ...
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The invention discloses an intelligent control method for double tension winding, and relates to the field of wire winding control methods. Based on the classical PID algorithm, the invention collects and calculates the data of the distance between the master winding equipment and the slave winding equipment and the steel wire tension value running in opposite directions. Adjust the running speed of the motor to ensure that the entire device is evenly stressed. The intelligent control method provided by the invention adopts the wireless communication module for data exchange, the running distance of the master and slave equipment and the winding tension are measured and calculated by the PID control theory, the precise control data is within the error range, the winding operation time is shortened, and the winding is automatically adjusted without stopping the machine. The steel wire tension is used to wind the double steel wire, which improves the winding efficiency and improves the construction progress. Only one operator is required to operate and care for the site, which reduces the labor cost; at the same time, it ensures that the wound equipment is evenly stressed and does not deform.
Description
technical field [0001] The invention relates to the field of double-tension winding control methods for winding-type equipment such as arches, oil cylinders, and pressure vessels, in particular to an intelligent control method for double-tension winding equipment. Background technique [0002] Equipment such as double arches, large-thickness single arches, large winding oil cylinders, and winding pressure vessels require wire winding operations. In the prior art, a single tension winding control system is generally used, and the winding time is long. During the winding process, the upper and lower parts are subjected to stress. Uneven, resulting in deformation of the overall equipment. However, double tension winding requires two sets of equipment to be operated and taken care of by many people, and the winding operation efficiency is low. SUMMARY OF THE INVENTION [0003] In order to solve the above technical problems, the present invention provides an intelligent contro...
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IPC IPC(8): B65H81/00B65H59/38B65H49/32B65H63/00B65H61/00B65H67/02
CPCB65H81/00B65H59/387B65H49/32B65H63/00B65H61/00B65H67/02B65H2701/36
Inventor 王永超李景生
Owner 22MCC GRP PRECISION FORGING