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Preparation method and production device for color plates

A technology for production equipment and color steel plates, which is applied to the device for coating liquid on the surface, the pretreatment surface, the spray device, etc., which can solve the problems of inconvenient clamping, uneven spray paint, and lack of paint, and achieve universal Strong applicability and applicability, uniform paint thickness, and the effect of increasing stability

Active Publication Date: 2021-01-15
HANGZHOU ZHEJIANG UNIV JINGYI ELECTROMECHANICAL TECH ENG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The existing painting equipment used for the production of color steel plates has the following two problems. One is that it is inconvenient to clamp. During clamping, the clamps will cover part of the painted surface, resulting in spraying on some parts of the painted surface of the color steel plate. If the paint is not enough, it needs to be repainted twice, and the process is complicated
Moreover, the secondary touch-up painting is generally done manually, which will lead to the uneven thickness of the paint layer of this part of the manual painting and the thickness of the paint layer sprayed by the machine.
The second is that the uniform movement between the steel plate and the spray head cannot be effectively guaranteed, resulting in the problem of uneven spray paint
The above problems will seriously affect the production quality of color steel plates

Method used

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  • Preparation method and production device for color plates
  • Preparation method and production device for color plates
  • Preparation method and production device for color plates

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0048] Please refer to Figure 1 to Figure 2 A preparation method for a color steel plate is shown, comprising the following steps:

[0049] S1: Obtain the metal substrate 10, and perform surface treatment on the surface of the metal substrate 10 to be painted; the surface treatment includes degreasing and cleaning the surface of the metal substrate 10, cleaning the scale layer, and passivating the surface to be painted to increase the metal The roughness of the surface of the substrate 10 improves the adhesion between the metal substrate 10 and the paint layer 30 . Wherein, the type of the metal substrate 10 is not particularly limited, and any base material generally used in the manufacturing process of the color steel plate can be used. For example, the metal substrate 10 may be a hot-dip galvanized sheet, an electro-galvanized sheet, a stainless steel sheet, or the like.

[0050] It should be noted that the surface treatment described in S1 includes cleaning the metal su...

Embodiment 2

[0073] Such as image 3 As shown, the structure of the color steel plate of this embodiment is basically the same as that of Embodiment 1, the difference is that the color steel plate of this embodiment is provided with a finishing paint 60 on the surface of S4.

[0074] It should be noted that the varnish 60 is incompatible with the UV metal coating solution 40 , and is a transparent non-yellowing varnish resistant to chemical corrosion and ultraviolet rays.

[0075] Based on the technical scheme that has used varnish 60, compare embodiment one and have following progress:

[0076] 1. T-bend: There is no cracking or peeling off of the surface film layer at the lower bend after the sample is continuously bent 3 times to reach 3T.

[0077] 2. MEK wiping: Use a rag soaked in liquid MEK solvent to wipe back and forth 100 times in the cleaned unit area, and the coating surface does not fall off.

Embodiment 3

[0079] Such as Figure 4 As shown, the color steel plate structure of this embodiment is basically the same as that of Embodiment 1, the difference is that the paint layer 30 in S2 is a single-layer paint that increases the adhesion of the pattern layer 50 and provides a base color for the pattern layer 50 , and the thickness of the single-layer paint is 25 μm.

[0080] It should be noted that in this embodiment, the surface-treated metal substrate 10 is directly coated with a colored paint layer 30 after drying, and the paint layer 30 is dried after the roller coating is completed. Or spray the UV optical adhesive and then roll the paint layer 30 .

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Abstract

The invention relates to a preparation method and production device for color plates. The preparation method comprises the following steps: S1, a metal base plate is obtained, and surface treatment isconducted on a to-be-painted surface of the metal base plate; S2: a paint layer is arranged on the to-be-painted surface of the metal base plate; S3: the surface of the paint layer is coated with UVmetal coating liquid, wherein the UV metal coating liquid comprises acrylic resin and n-butyl acetate; S4: a pattern layer is arranged on the UV metal coating liquid through a digital jet printing method to form the color plate, so that the adhesive force of the pattern layer and the anti-crack performance and the capacity to prevent separation from a metal base material of the whole coating can be effectively improved. The production device for the color plate is used for the paint coating process of the color plate; and when the production device for the color plate is used for painting a steel plate, the to-be-painted steel plate is uniformly painted when linearly moving at a constant speed, the painting thickness is uniform, subsequent procedures can be conducted smoothly, and the problem that the quality of the color plate is affected due to a non-uniform paint surface of the steel plate is avoided.

Description

technical field [0001] The invention relates to the technical field of processing color steel plates, in particular to a method for preparing color steel plates and production equipment for color steel plates. Background technique [0002] Color steel plate, also known as color coated steel plate, is traditionally produced by coating or pressing organic paint or colored plastic film on the steel plate on a continuous production line. The material of the steel plate can be galvanized sheet, cold-rolled sheet, stainless steel or aluminum-plated sheet, etc. Color steel plate not only has the mechanical strength of ordinary steel plate, but also can improve the corrosion resistance. By using different colors of paint and different embossed plastic films, appearances such as wood grain, marble grain, metal texture, cloth texture, leather texture, etc. can be made. In the cupping test of the color steel plate in the prior art, when the sample is slowly stretched to 3 to 4mm, the...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B05B13/02B05D1/02B05D3/00B05D1/38B05D7/16B05D7/24
CPCB05B13/0221B05D1/02B05D7/16B05D7/24B05D7/584B05D7/586B05D3/002B05D3/007
Inventor 王杭凯吕福在唐志峰
Owner HANGZHOU ZHEJIANG UNIV JINGYI ELECTROMECHANICAL TECH ENG