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Full-automatic pouring equipment for solid fuel and pouring and curing method of full-automatic pouring equipment for solid fuel

A solid fuel, fully automatic technology, applied in the direction of solid fuel, fuel, mechanical equipment, etc., can solve problems affecting product quality stability, unstable process parameters, easy to cause operation accidents, etc. The effect of operation and avoidance of hole-like defects

Active Publication Date: 2021-01-22
HUBEI UNIV OF ARTS & SCI +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the pouring device requires a lot of manual operations during the pouring production process. The placement of the mold, the opening and closing of the cylinder all need to be operated close to the pouring cylinder, and the degree of automation is low.
[0004] In addition, the pouring of existing solid fuels is entirely done manually. There are many artificial factors in the pouring process, and the process parameters are unstable, which affects the quality of the product. Since the pouring process is a dangerous flammable and explosive product, manual operation is extremely easy Cause operational accidents, production accidents and life accidents

Method used

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  • Full-automatic pouring equipment for solid fuel and pouring and curing method of full-automatic pouring equipment for solid fuel
  • Full-automatic pouring equipment for solid fuel and pouring and curing method of full-automatic pouring equipment for solid fuel
  • Full-automatic pouring equipment for solid fuel and pouring and curing method of full-automatic pouring equipment for solid fuel

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0061] The specific structure of the pouring cylinder (component) is as follows: Figure 3 ~ Figure 6 As shown, the outer side of the cylinder wall 101 is equipped with several observation windows 3, vacuum tube interface 4, thermal cycle interface 5 and first camera 6; the observation window 3 and the first camera 6 penetrate through the cylinder wall 101 respectively , the vacuum tube interface 4 communicates with the inside of the pouring cylinder 1, and the heat cycle interface 5 communicates with the hollow inner cavity of the cylinder wall 101 respectively; a pair of lifting assemblies 7 are arranged on the outside of the cylinder wall 101, and the The lifting assembly 7 is connected to the cylinder head 2 and controls the lifting of the cylinder head 2;

[0062] The top of the cylinder head 2 is provided with a detachable metering valve 12 and a circulating heating hopper 13, the circulating heating hopper 13 is arranged coaxially with the through hole 201, and the mete...

Embodiment 2

[0087] This embodiment provides a structure of a truss assembly.

[0088] combine figure 2 and Figure 13 As shown, the truss assembly 18 includes a guide rail beam 1801 erected above the pouring cylinder 1, a middle support plate 1802 is slidably connected to the bottom of the guide rail beam 1801, and a small support is slidably connected to the bottom of the middle support plate 1802. plate 1803, the middle supporting plate 1802 is set vertically with the rail beam 1801; a telescopic boom 1804 is arranged under the small supporting plate 1803, and a pneumatic manipulator 1805 is connected to the end of the telescopic boom 1804; The manipulator 1805 moves back and forth between the pouring cylinder 1, the incoming material conveying trolley 19 and the hopper conveying trolley 20, and the incoming material conveying trolley 19 and the hopper conveying trolley 20 are both AGV trolleys, which can communicate with the control System 23 is connected for intelligent transportat...

Embodiment 3

[0090]A pouring solidification method with a fully automatic pouring equipment for solid fuel in Embodiment 1, comprising the following working steps: combining Figure 1 ~ Figure 3 as shown,

[0091] Step (1), preparatory work: the thermal cycle system 21 feeds hot water into the cylinder wall 101 of one of the pouring cylinders 1 to preheat the pouring cylinder 1; The forming mold 10 and the incoming material mixing container 24 are transported to one side of the truss assembly 18 for use, and the hopper transport trolley 20 transports the circulating heating hopper 13 and the metering valve 12 to the side of the truss assembly 18 The other side is ready for use;

[0092] Step (2), open the cylinder to place the forming mold: control the lifting assembly 7 to lift the cylinder head 2, so that the supporting plate 9 rises to the upper end surface of the casting cylinder 1; control the pneumatic pressure of the truss assembly 18 The manipulator 1805 moves the forming mold 10...

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Abstract

The invention discloses full-automatic pouring equipment for solid fuel and a pouring and curing method of the full-automatic pouring equipment for the solid fuel. The full-automatic pouring equipmentcomprises a plurality of pouring cylinders which are arranged in sequence, a truss assembly is arranged above the pouring cylinders, and an incoming material conveying trolley and a hopper conveyingtrolley are arranged on the two sides of the pouring cylinders. Openable cylinder covers are arranged on the pouring cylinders, each pouring cylinder is provided with a hollow cylinder wall and a base, and a plurality of lifting assemblies are arranged on the outer sides of the cylinder walls respectively. Each cylinder cover is connected with a supporting plate, and the outer side of each cylinder wall is further provided with a taking and placing assembly for controlling a forming die. A metering valve and A circulating heating hopper are arranged on each cylinder cover. The pouring cylinders are further connected with an external heat circulation system, an external vacuum system and an external control system. The equipment can achieve automatic control over the pouring process, so that the whole pouring control process can be convenient, efficient, quick and safe, the product quality stability can be ensured, and the personal safety of operators can be guaranteed.

Description

technical field [0001] The invention relates to the technical field of solid fuel production, in particular to a fully automatic pouring equipment for solid fuel and a pouring and curing method thereof. Background technique [0002] Solid fuel is a solid combustible substance that can generate heat or power. Most of them contain carbon or hydrocarbons. The natural ones include wood, peat, lignite, bituminous coal, anthracite, oil shale, etc., and the processed ones include charcoal, coke, briquettes, and briquettes. There are also some special varieties of solid fuel, such as solid alcohol and solid rocket fuel. Solid rocket fuel is stable and reliable, and can be stored for a long time for ready use at any time. However, solid rocket fuel is a dangerous flammable and explosive product in the production and pouring process, so special pouring equipment is required for the production of solid rocket fuel . [0003] For example, the Chinese invention patent application (pub...

Claims

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Application Information

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IPC IPC(8): F02K9/24C10L7/00
CPCF02K9/24C10L7/00Y02E50/30
Inventor 刘德政秦志洪李炎吴华伟罗静李波王中任
Owner HUBEI UNIV OF ARTS & SCI