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Online fatigue prediction method and system for cold rolling roller

A prediction method and technology for cold rolling rolls, which are used in manufacturing calculation systems, length measuring devices, metal rolling, etc., can solve the problems of slow calculation speed, inability to simulate, and reduced applicability of finite element method, and reduce fatigue accidents, The effect of ensuring production efficiency and reducing production costs

Active Publication Date: 2021-06-08
UNIV OF SCI & TECH BEIJING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The present invention provides an online fatigue prediction method and system for cold-rolled rolls to solve the problems in the existing technical solutions. Generally, the finite element method is used to calculate the contact pressure between the rolls. Simulation, a technical problem that reduces its applicability in actual production

Method used

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  • Online fatigue prediction method and system for cold rolling roller
  • Online fatigue prediction method and system for cold rolling roller
  • Online fatigue prediction method and system for cold rolling roller

Examples

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no. 1 example

[0060] This embodiment provides an online fatigue prediction method for cold rolling rolls. The method can be implemented by electronic equipment, and the electronic equipment can be a terminal or a server. Specifically, the execution flow of the online fatigue prediction method for cold rolling rolls in this embodiment is as follows figure 1 shown, including the following steps:

[0061] S101, obtaining roll parameters and rolling process parameters of the rolling mill;

[0062] S102, based on the influence function method, establishing an elastic deformation model of the roll system of the rolling mill;

[0063] S103, according to the parameters of the rolls and the parameters of the rolling process, through the elastic deformation model of the roll system of the rolling mill, calculate the contact pressure distribution between the rolls of the rolls;

[0064] S104, according to the contact pressure distribution between the rolls, calculate the Hertzian stress and the cont...

no. 2 example

[0155] The present embodiment provides an online fatigue prediction system for cold rolling rolls, the online fatigue prediction system for cold rolling rolls includes the following modules:

[0156] The data acquisition module is used to acquire the roll parameters and rolling process parameters of the rolling mill;

[0157] The calculation module of contact pressure distribution between rolls is used to establish the elastic deformation model of the roll system of the rolling mill based on the influence function method, and calculate the contact between the rolls of the roll through the elastic deformation model of the roll system of the rolling mill according to the parameters of the rolls and the rolling process parameters pressure distribution;

[0158] The Hertz stress and contact half-width calculation module of the roll contact area is used to calculate the Hertz stress and contact half-width of the roll contact area according to the contact pressure distribution between...

no. 3 example

[0163] This embodiment provides an electronic device, which includes a processor and a memory; at least one instruction is stored in the memory, and the instruction is loaded and executed by the processor, so as to implement the method of the first embodiment.

[0164] The electronic device may have relatively large differences due to different configurations or performances, and may include one or more processors (central processing units, CPU) and one or more memories, wherein at least one instruction is stored in the memory, so The above instruction is loaded by the processor and executes the above method.

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Abstract

The invention discloses an online fatigue prediction method and system for a cold rolling roller. The method comprises the steps: obtaining roller parameters and rolling process parameters of a rolling mill; based on an influence function method, establishing a rolling mill roll system elastic deformation model, and calculating inter-roll contact pressure distribution of the rolls through the rolling mill roll system elastic deformation model; calculating the Hertz stress and the contact half width of a roller contact area according to the distribution of the contact pressure between the rollers; calculating three-dimensional stress in the roller according to the Hertz stress and the contact half width of the roller contact area; obtaining the maximum shear stress distribution according to the three-dimensional stress in the roller, establishing a roller fatigue prediction model in combination with a nonlinear fatigue accumulation model, and predicting the fatigue state of the roller through the roller fatigue prediction model. According to the method and system, the fatigue state of the cold rolling roller can be predicted, fatigue accidents are reduced, the production efficiency is effectively guaranteed, and the production cost is reduced.

Description

technical field [0001] The invention relates to the technical field of metallurgical machinery, in particular to an online fatigue prediction method and system for cold rolling rolls. Background technique [0002] In the process of rolling steel, the surface of the roll bears a large rolling force and strong wear. For the backup rolls and intermediate rolls of a six-high rolling mill, the main failure mode is fatigue damage, which is essentially crack initiation and propagation caused by contact cyclic stress. The manufacturing cost of the roll, especially the back-up roll, is relatively high, and its failure means that the production cost of the steel mill will increase. Therefore, establishing a roll fatigue prediction model suitable for on-site application and quantitatively expressing the fatigue degree of the roll is of great significance for monitoring the safety performance of the roll and timely arranging the unloading of the roll. [0003] There have been many rel...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06F30/17G06F30/20B21B38/00G06F119/04G06F119/14
CPCG06F30/17G06F30/20B21B38/00G06F2119/04G06F2119/14Y02P90/30
Inventor 孙文权杨沐旸袁铁衡武章昱何安瑞陈禄祯
Owner UNIV OF SCI & TECH BEIJING