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Retained austenite regulated flexible gear special steel and preparation method thereof

A technology of retained austenite and special steel, which is applied in the field of special steel for flex wheel with adjustment of retained austenite and its preparation field, can solve the problems of restricting the level of domestic harmonic reducers and strict performance requirements of flex wheel materials, etc. Satisfy long-term stable performance, highlight fatigue resistance, and improve fatigue performance

Active Publication Date: 2021-08-13
广东麦格智芯精密仪器有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Therefore, the performance requirements of flexspline materials are more stringent, and its performance directly restricts the level of domestic harmonic reducers
In particular, how to improve the level of domestic flexsplines and how to optimize the performance of flexspline materials suitable for harmonic reducers are seldom reported at home and abroad.

Method used

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  • Retained austenite regulated flexible gear special steel and preparation method thereof
  • Retained austenite regulated flexible gear special steel and preparation method thereof
  • Retained austenite regulated flexible gear special steel and preparation method thereof

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Experimental program
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preparation example Construction

[0036] In particular, the preparation method specifically includes the following steps:

[0037] (1) Solution heat treatment: first heat the billet of the special steel for the flexwheel to 1140-1180°C, and then keep it warm for 2 hours;

[0038] (2) Two-stage hot rolling: the starting temperature of the first stage of hot rolling is 1100±10°C, and the finishing temperature is controlled above 960°C; the starting temperature of the second stage of hot rolling is 820±10°C, and the finishing temperature is controlled at Above 780°C, the metal plate for flexible splines can be obtained;

[0039] (3) One-time normalizing treatment: Inductively heat the metal plate for the flexible spline to 830°C±10°C, heat and hold for 60 minutes and then air-cool;

[0040] (4) Two critical heat treatments:

[0041] The first critical heat treatment: Inductively heat the air-cooled flexible wheel metal plate, adjust the induction heating temperature to 730°C±10°C, heat and keep it for 10 minute...

Embodiment 1

[0047] Specific composition of experimental steel:

[0048] C:0.46%, Nb:0.039%, Cr:2.01%, Si:0.16%, Mn:1.03%, Ni:2.54%, Mo:0.21%, Cu:0.39%, S:≤0.005%, P:≤0.008 %, the rest is Fe and unavoidable impurities.

[0049] Preparation process:

[0050] (1) Heat the vacuum-melted steel ingot to 1150°C for 2 hours to homogenize the composition of the steel ingot;

[0051] (2) Carry out the rolling of the steel ingot after the homogenization treatment in the first stage, the starting rolling temperature is 1106°C, the finishing rolling temperature is 987°C, and the three-pass rolling reductions are respectively 22.4%, 23.3%, and 24.8%; The rolling temperature in the second stage is 816°C, the final rolling temperature is controlled at 790°C, the rolling reductions in the six passes are 23.4%, 22.5%, 21.0%, 18.6%, 15.2%, and 12.3%, and the rolling is accelerated to room temperature;

[0052] (3) The rolled sample is subjected to the first normalizing treatment: induction heating of the...

Embodiment 2

[0060] Specific composition of experimental steel:

[0061] C:0.48%, Nb:0.036%, Cr:1.91%, Si:0.17%, Mn:1.03%, Ni:2.58%, Mo:0.23%, Cu:0.37%, S:≤0.004%, P:≤0.006 %, the rest is Fe and unavoidable impurities.

[0062] Preparation process:

[0063] (1) Heat the vacuum-melted steel ingot to 1150°C for 2 hours to homogenize the composition of the steel ingot;

[0064] (2) Carry out the first-stage rolling of the steel ingot after the homogenization treatment, the starting rolling temperature is 1104°C, the finishing rolling temperature is 987°C, and the three-pass rolling reductions are respectively 21.4%, 23.0%, and 24.5%; The rolling temperature of the second stage is 790°C, the final rolling temperature is controlled at 745°C, the rolling reductions of the six passes are 23.5%, 22.0%, 19.6%, 18.0%, 15.2%, and 12.5%, and the rolling is accelerated to room temperature;

[0065] (3) The rolled sample is subjected to the first normalizing treatment: induction heating of the metal ...

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Abstract

The embodiment of the invention discloses retained austenite regulated flexible gear special steel and a preparation method thereof, and belongs to the technical field of flexible gear special steel. The flexible gear special steel is made of medium-carbon high-strength special steel, and the medium-carbon high-strength special steel comprises the following chemical components in percentage by mass of 0.44%-0.50% of C, 0.15%-0.25% of Si, 1.0%-1.20% of Mn, 0.8%-2.20% of Cr, 2.51%-2.80% of Ni, 0.20%-0.25% of Mo, 0.030%-0.04% of Nb, less than or equal to 0.012% of P, less than or equal to 0.005% of S, 0.30%-0.40% of Cu, the balance of Fe and inevitable impurities. The preparation method comprises the following steps of carrying out solution heat treatment, two-stage hot rolling, primary normalizing, two-time critical heat treatment and high-temperature tempering on a steel billet of the flexible gear special steel to control grain refinement and a retained austenite structure.

Description

technical field [0001] The invention belongs to the technical field of special steel for flexible splines, and relates to a special steel for flexible splines regulated by residual austenite and a preparation method thereof. Background technique [0002] At present, with the continuous progress of economy and society, more and more enterprises pay attention to the development trend of intelligent manufacturing, so many unmanned factories appear in China. The unmanned factory is inseparable from the participation of robots, among which industrial and collaborative robots have entered a period of rapid development. However, during the development of domestic robots, the performance of key components of industrial robots or collaborative robots, such as harmonic reducers, has become a bottleneck in the development of the entire robot industry. [0003] Harmonic reducer is a gear transmission mechanism that relies on wave generators and flexible bearings to make flexible gears,...

Claims

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Application Information

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IPC IPC(8): C22C38/02C22C38/04C22C38/44C22C38/48C22C38/42C21D8/02
CPCC22C38/02C22C38/04C22C38/44C22C38/48C22C38/42C21D8/0226C21D8/0263C21D2211/001Y02P10/20
Inventor 于广华王学敏徐秀兰冯春滕蛟李明华
Owner 广东麦格智芯精密仪器有限公司