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Rectangular carbon-based electrothermal film with high power density and preparation method thereof

A technology of power density and electric heating film, which is applied in the direction of electric heating devices, ohmic resistance heating, and ohmic resistance heating parts, etc., can solve the problems of low power density, changing the aspect ratio of electric heating film, and high cost, so as to improve power density and reduce The effect of small surface resistance and simple operation

Active Publication Date: 2021-09-03
DONGFENG COMML VEHICLE CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the common heating methods include resistance wire heating, electromagnetic radiation heating and electrothermal film heating. Resistance wire heating uses the heat energy generated by the Joule effect of current flowing through the conductor to electrically heat objects, which has low thermal efficiency, low safety factor, and short life. Defects; electromagnetic radiation heating uses radiant energy for heating, and there is a problem of high cost; electrothermal film heating converts electrical energy into heat energy to heat objects after being energized, which has a significant energy-saving effect, so electrothermal film heating technology is more and more popular. s concern
[0003] According to the type of material, the electrothermal film can be divided into metal-based resistive film, carbon-based electrothermal film and PTC (PositiveTemperature Coefficient, positive temperature coefficient) conductive polymer film. The power of the metal-based resistive film is highly controllable. By adjusting the metal strip The total length / width of the belt can adjust the heating power. Although it has high reliability, it has the problems of poor flexibility, heavy weight, and uneven heating; carbon-based electrothermal film has the advantages of light weight, high thermal efficiency, and uniform heating. Its power density is low; the PTC conductive polymer film is made of PTC resistors, which have the characteristic that the resistivity increases with the increase of temperature, but there is a problem of high cost
[0004] The power density of the carbon-based electrothermal film is determined by the film power and the heating area of ​​the film. To solve the problem of low power density of the carbon-based electrothermal film, the following methods are used in the existing design to increase the power density: 1. Change the proportion of carbon content in the slurry ; 2. Change the thickness and density of the slurry coating layer; 3. Change the aspect ratio of the electric heating film; although the above method can improve the power density of the carbon-based electric heating film, it involves raw material formula, molding process and product shape The changes are limited by objective conditions

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  • Rectangular carbon-based electrothermal film with high power density and preparation method thereof
  • Rectangular carbon-based electrothermal film with high power density and preparation method thereof
  • Rectangular carbon-based electrothermal film with high power density and preparation method thereof

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preparation example Construction

[0063] image 3 It is a schematic flow chart of the preparation method of the rectangular carbon-based electrothermal film with high power density provided by the embodiment of the present application, refer to image 3 , the preparation method provided by the embodiment of the present application comprises the following steps:

[0064] Step S101, a plurality of positive single electrodes 1 and a plurality of negative single electrodes 2 are arranged in parallel at equal intervals along the length direction of the electrothermal film 3 on the front of the electrothermal film 3, and then the positive single electrodes 1 and the negative single electrodes 2 are respectively pressed Closed on the electrothermal film 3; wherein, the positive single electrode 1 uses a rectangular copper strip with a width of 2 to 4 mm, and the negative single electrode 2 uses a rectangular copper strip with a width of 2 to 4 mm;

[0065] Step S102, mask the positive single electrode 1 and the nega...

Embodiment 1

[0069] Embodiment 1 of the present application provides a rectangular carbon-based electrothermal film with high power density, figure 1 It is a schematic front view of the electrothermal film 3 of Example 1 of the present application, figure 1 The middle arrow indicates the direction of current flow. figure 2 It is a schematic diagram of the back side of the electrothermal film 3 of Example 1 of the present application, refer to figure 1 and figure 2 Five positive single electrodes 1 and four negative single electrodes 2 are arranged in parallel at equal intervals on the front of the electrothermal film 3 along its length direction, and the positive single electrodes 1 and negative single electrodes 2 are respectively pressed on the electrothermal film 3 .

[0070] The electric heating film 3 includes the left end 31 of the electric heating film and the right end 32 of the electric heating film. The positive single electrode 1 includes the left end 11 of the positive sing...

Embodiment 2

[0087] Embodiment 2 of the present application provides a rectangular carbon-based electrothermal film with high power density, Figure 4 It is the front schematic view of the electrothermal film 3 of the present application, Figure 5 It is the schematic diagram of the back side of the electrothermal film 3 of the present application, refer to Figure 4 and Figure 5 Three positive single electrodes 1 and two negative single electrodes 2 are arranged in parallel at equal intervals on the front of the electrothermal film 3 along its length direction, and the positive single electrodes 1 and negative single electrodes 2 are respectively pressed on the electrothermal film 3 .

[0088] The electric heating film 3 includes the left end 31 of the electric heating film and the right end 32 of the electric heating film. The positive single electrode 1 includes the left end 11 of the positive single electrode and the right end 12 of the positive single electrode. 12 is folded and pres...

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Abstract

The invention relates to the technical field of electric heating, in particular to a rectangular carbon-based electrothermal film with high power density and a preparation method thereof. The preparation method of the rectangular carbon-based electrothermal film provided by the invention comprises the following steps: sequentially arranging a plurality of positive single electrodes and a plurality of negative single electrodes on the front surface of the electrothermal film in parallel at equal intervals along the length direction of the electrothermal film, and then pressing the positive single electrodes and the negative single electrodes on the electrothermal film respectively; masking a positive single electrode and a negative single electrode on the front surface of the electrothermal film, then spraying carbon-based slurry, and performing drying; arranging a first current collector electrode and a second current collector electrode on the back surface of the electrothermal film, riveting one end of the first current collector electrode with a positive single electrode, and riveting one end of the second current collector electrode with a negative single electrode. The preparation method provided by the invention is simple to operate, and the power density of the electrothermal film is greatly improved.

Description

technical field [0001] The application relates to the field of electrothermal technology, in particular to a rectangular carbon-based electrothermal film with high power density and a preparation method thereof. Background technique [0002] At present, the common heating methods include resistance wire heating, electromagnetic radiation heating and electrothermal film heating. Resistance wire heating uses the heat energy generated by the Joule effect of current flowing through the conductor to electrically heat objects, which has low thermal efficiency, low safety factor, and short life. Defects; electromagnetic radiation heating uses radiant energy for heating, and there is a problem of high cost; electrothermal film heating converts electrical energy into heat energy to heat objects after being energized, which has a significant energy-saving effect, so electrothermal film heating technology is more and more popular. s concern. [0003] According to the type of material,...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H05B3/03H05B3/14
CPCH05B3/03H05B3/145
Inventor 杨帆姜杨
Owner DONGFENG COMML VEHICLE CO LTD