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Silicon carbide ceramic slurry with high photosensitive activity and preparation method thereof

A technology of silicon carbide ceramics and silicon carbide powder, applied in the field of 3D printing materials, can solve the problems of poor surface quality, difficult carbon-silicon ratio, hardness, high-temperature mechanical strength and low corrosion resistance, and achieve the effect of avoiding silicon residues

Active Publication Date: 2021-09-24
嘉兴饶稷科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0009] However, it is difficult to ensure a suitable carbon-to-silicon ratio in this carbon source light-cured molding and then sintered by reaction. The final silicon carbide ceramic product contains a large amount of incompletely reacted free silicon, resulting in its density, hardness, high-temperature mechanical strength and Lower corrosion resistance, poorer surface quality

Method used

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Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0041] The present invention also provides a method for preparing a silicon carbide ceramic slurry with high photosensitive activity, which comprises the following steps:

[0042] STEP101: Weigh the silicon carbide powder, boron carbide powder, acrylic acid oligomer, reactive diluent, photoinitiator, co-initiator, and auxiliary agent respectively by weight percentage, wherein the weight percentage of the silicon carbide powder The percentage by weight of the boron carbide powder is 2% to 2.2%, the percentage by weight of the reactive diluent is 16.8% to 24.9%, and the percentage by weight of the photoinitiator is 1.29% to 1.71%, the weight percentage of the co-initiator is 0.21%~0.29%, the weight percentage of the auxiliary agent is 2%~2.2%;

[0043] STEP102: Disperse and mix the acrylic acid oligomer, the reactive diluent, the photoinitiator, the co-initiator, and the auxiliary agent at a speed of 1000-1500r / min under yellow light to obtain an organic carrier;

[0044] STEP...

Embodiment 1

[0049] The high-photosensitivity silicon carbide slurry in Example 1 of the present invention includes the following components in terms of weight percent: α-type silicon carbide powder with a purity of 99.5%: 68.47%; boron carbide powder with a purity of 95%: 2.04%; Phenol A type epoxy acrylate: 5.11%; Trimethylolpropane triacrylate: 15.33%; 3,3'-(oxybismethylene)bis(3-ethyl)oxetane: 5.11 %; 2-Dimethylamino-2-(4-methyl)benzyl-1-[4-(4-morpholinyl)phenyl]-1-butanone: 0.77%; 2-isopropylthia Anthrone: 0.26%; N, N-dibenzyl ethyl formate: 0.26%; 4,4'-diacetamidodiphenyliodonium hexafluorophosphate: 0.51%; Dispersant: 2%, and disinfectant Foaming agent; 0.15%.

[0050] The high photosensitivity silicon carbide slurry prepared above has a viscosity of 6490 mPa·s. Cured by a DLP 3D printer with a light source wavelength of 385nm. When the exposure power is 200mW / cm 2 , Continuous exposure for 30s can obtain a cured thickness of 30um, and the hardness of the film layer is relativel...

Embodiment 2

[0052] The high-photosensitivity silicon carbide slurry of Example 2 of the present invention includes the following components in terms of weight percent: α-type silicon carbide powder with a purity of 99.3%: 68.47%; boron carbide powder with a purity of 92%: 2.04%; Phenol A type epoxy acrylate: 2.55%; dipentaerythritol hexaacrylate: 17.88%; 3-ethyl-3-hydroxymethyl oxetane: 5.11%; 2-dimethylamino-2-benzyl- 1-(4-piperidylphenyl)-1-butanone: 0.77%; 2-isopropylthioxanthone: 0.26%; N,N-dimethylbenzoic acid-2-ethylhexyl ester: 0.26 %; p-benzoyl diphenyl iodonium hexafluorophosphate: 0.51%; dispersant: 2%, and defoamer; 0.15%.

[0053] The high photosensitivity silicon carbide slurry prepared from the above materials has a viscosity of 5540mPa·s. Cured by a DLP 3D printer with a light source wavelength of 385nm. When the exposure power is 250mW / cm 2 , Continuous exposure for 20s can obtain a cured thickness of 42um, and the hardness of the film layer is relatively high.

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Abstract

The invention discloses silicon carbide ceramic slurry with high photosensitive activity and a preparation method thereof. The silicon carbide ceramic slurry with high photosensitive activity is prepared from silicon carbide powder, boron carbide powder, an acrylic acid oligomer, a reactive diluent, a photoinitiator, a co-initiator and an auxiliary agent. The weight percentage content of the silicon carbide powder is 66%-72%, the weight percentage content of the boron carbide powder is 2%-2.2%, the weight percentage content of the acrylic acid oligomer is 2.1%-5.7%, the weight percentage content of the reactive diluent is 16.8%-24.9%, and the weight percentage content of the photoinitiator is 1.29%-1.71%. The photoinitiator is composed of a cracking type free radical photoinitiator, a hydrogen abstracting type free radical photoinitiator and a cationic photoinitiator. The silicon carbide ceramic slurry with high photosensitive activity provided by the invention can realize surface layer and deep layer curing under a UV LED cold light source with the wavelength of 385 nm and the minimum exposure power of 200 mw / cm <2>. The invention also provides a preparation method of the silicon carbide ceramic material.

Description

technical field [0001] The invention relates to 3D printing materials, in particular to a silicon carbide ceramic slurry with high photosensitive activity and a preparation method thereof. Background technique [0002] Silicon carbide ceramics rely on its high mechanical strength at high temperature, strong oxidation resistance, good wear resistance, good thermal stability, small thermal expansion coefficient, high thermal conductivity, high hardness, thermal shock resistance and chemical corrosion resistance. properties, it has become an irreplaceable material in applications such as industry, aerospace, semiconductor and nuclear industries. However, due to the characteristics of high hardness and high brittleness, the traditional molding and processing technology of silicon carbide ceramics has complex procedures and long cycles, making it difficult to meet the design requirements of high-precision or complex-shaped parts. [0003] Light-curing molding technology is one o...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/565C04B35/626B33Y70/10
CPCC04B35/565C04B35/6261C04B35/62635B33Y70/10C04B2235/3821
Inventor 赵喆李鸣王政浩
Owner 嘉兴饶稷科技有限公司