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Method for repairing plastic refractory on side wall of walking beam furnace

A walking-type heating furnace, a plastic technology, applied in lighting and heating equipment, furnace, lining repair, etc., can solve the problems of poor resistance to rapid cooling and rapid heating of the castable side wall, long oven time, and short service life. , achieve the effect of shortening the maintenance time, considerable economic benefits and improving the service life

Inactive Publication Date: 2021-09-28
SHANXI TAIGANG STAINLESS STEEL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In order to solve the defects of the traditional heating furnace wall repair using castables, the castable side wall has poor resistance to rapid cooling and rapid heating, short service life, and long oven time, so as to improve the service life of the repaired parts of the heating furnace and shorten the heating furnace The oven time after the furnace wall is repaired, the invention provides a plastic repair method for the side wall of the walk-in heating furnace

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0011] (1) Preparation of spare parts and preparation of materials:

[0012] 1. After stopping the furnace to cool down for 24 hours, open the loading and discharging furnace door.

[0013] 2. After 48 hours, enter the furnace to clean the slag, and clean all the slag in the furnace to the outside of the furnace.

[0014] 3. Set up a scaffolding operation platform on the side wall to be removed.

[0015] 4. Remove the refractory material layer from the top to the bottom of the inclined side wall from the nearest expansion joint, and clean it up.

[0016] 5. Lay out, derust, and weld anchor brick hook fixtures on the anchor brick parts marked on the side wall steel plate according to the drawings.

[0017] 6. Positioning welding of the die nut:

[0018] 7. Furnace wall drawing method:

[0019] 1) According to the technical requirements, carry out the construction of drawing molds, plastic placement, ramming, shaving, cutting expansion joints and other processes, and the two...

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PUM

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Abstract

A method for repairing plastic refractory on the side wall of a walking beam furnace solves the fault that the furnace wall is locally inclined during operation of the heating furnace, and comprises the following steps: (1) taking an expansion gap closest to a damage point as a dismantling critical point, dismantling the furnace wall which is 100mm away from the dismantling critical point by using an air pick, and dismantling the furnace wall within 100mm close to the dismantling critical point by using a chisel and a hammer; and (2) carrying out line laying and derusting on an anchoring brick portion of a side wall steel plate, and welding an anchoring brick drag hook fixing piece, the fixing piece being a seamless round pipe; lengthening the side wall anchoring brick by 40 mm, and shortening the anchoring brick drag hook by 40 mm, to locate the connection portion of the anchoring brick drag hook and the anchoring brick in a heat insulation fiber plate; positioning and welding rivet nuts; carrying out ramming construction of the refractory, the ramming height being 200 mm each time, constructing a wall surface after the refractory is fully poured, mounting a template, continuing ramming until the furnace top is reached, and finally closing a door. The service life of the heating furnace is prolonged, and the overhaul time of the heating furnace is shortened.

Description

technical field [0001] The invention belongs to the field of metallurgy and furnace maintenance, and in particular relates to a plastic repair method for the side wall of a walking heating furnace. Background technique [0002] The traditional repair method is to remove and cast the damaged part of the furnace wall, which has the defects of long oven time and short service life. During the operation of the heating furnace, there is a partial tilt of the furnace wall, which is prone to failure of the furnace wall collapse. Contents of the invention [0003] In order to solve the defects of the traditional heating furnace wall repair using castables, the castable side wall has poor resistance to rapid cooling and rapid heating, short service life, and long oven time, so as to improve the service life of the repaired parts of the heating furnace and shorten the heating furnace The oven time after the furnace wall is repaired, the invention provides a plastic repair method fo...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F27D1/16
CPCF27D1/16F27D2001/1605
Inventor 杨福瑞冯钧胡海晋
Owner SHANXI TAIGANG STAINLESS STEEL CO LTD