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Gripping control method for large annular piece rolling process under blank polygon contour deviation

A rolling process and control method technology, applied in the field of ring rolling, can solve the problems of low production efficiency, unfavorable mass production of high-quality ring parts, and difficulty in meeting industrial production in time, so as to improve forming quality and reduce ring The effect on the probability of piece scrapping

Active Publication Date: 2021-10-12
WUHAN UNIV OF TECH
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  • Claims
  • Application Information

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Problems solved by technology

In the actual rolling process, especially in the rolling process of super-large rings, due to the lack of systematic theoretical guidance, various defects are prone to occur, resulting in serious problems such as low production efficiency, scrapped rings, and waste of resources. It is not conducive to the rapid mass production of high-quality ring parts, and it is difficult to meet the needs of industrial production in time

Method used

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  • Gripping control method for large annular piece rolling process under blank polygon contour deviation
  • Gripping control method for large annular piece rolling process under blank polygon contour deviation
  • Gripping control method for large annular piece rolling process under blank polygon contour deviation

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Embodiment Construction

[0032] In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention. A method for controlling biting in the rolling process of a large ring under the deviation of the polygonal profile of the billet according to the present invention comprises the following steps:

[0033] S1: if image 3As shown, taking the hexagonal ring blank as an example, the continuous biting process of the ring blank is equivalent to the biting process of the ring with the inner radius constant and the outer radius continuously expanding. According to the biting conditions of the ring rolling, it can be known that , the maximum feed rate of the hexagonal ring blank is gradually decreasing, whe...

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Abstract

The invention discloses a gripping control method for a large annular piece rolling process under blank polygon contour deviation. An annular blank with the outer contour being a regular polygon and the inner contour being a regular circle serves as a research object, in the rolling and shaping process, based on the fuzzy control principle, the current wall thickness difference, namely the difference between the current wall thickness and the minimum wall thickness, and the current wall thickness difference change rate serve as input, a corresponding fuzzy rule is established according to artificial experience summarized in the actual operation process, and the position of a core roller is controlled through a fuzzy control algorithm, so that the hole between the core roller and a driving roller changes adaptively along with the current wall thickness. By means of the gripping control method, the conditions of annular piece gripping clamping and unstable rolling caused by blank deviation can be avoided, the wall thickness of the annular blank gradually tends to be uniform, preconditions are provided for stable rolling in the next step, the possibility of annular piece scrapping is reduced to a great extent, and the forming quality of the large annular piece is improved.

Description

technical field [0001] The invention relates to the field of ring rolling, in particular to a biting control method for a large ring rolling process under the deviation of the polygonal profile of a billet. Background technique [0002] Ring parts, as key basic parts, are widely used in industrial fields. With the rapid development of the world's industrial production, the demand for high-quality rings of different materials is also increasing. However, due to the low production efficiency, large errors, large amount of subsequent turning and serious waste of resources in the early ring manufacturing process, etc. Shortcomings, can no longer meet the needs of rapid industrial development. Compared with the traditional ring manufacturing process, the ring rolling technology not only has the advantages of energy saving, material saving and high production efficiency, but also produces rings with small dimensional error, denser ring structure and better mechanical properties. ...

Claims

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Application Information

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IPC IPC(8): B21B37/00B21H1/06
CPCB21B37/00B21H1/06
Inventor 汪小凯张科华林韩星会宁湘锦
Owner WUHAN UNIV OF TECH
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