Full-automatic environment-friendly mixed rubber sheet cooling system

Abstract

The invention discloses a full-automatic environment-friendly mixed rubber sheet cooling system which comprises a water cooling device, an air cooling device, a heat energy comprehensive utilization device, a rubber sheet conveying belt, an automatic rubber receiving device and an automatic rubber discharging and packaging device, and a separant dip-coating chamber, a drying device and a transition chamber are sequentially connected between the water cooling device and the air cooling device; and the heat energy comprehensive utilization device is connected with the water cooling device, the air cooling device and the drying device through pipelines, the automatic rubber receiving device is installed in front of the water cooling device, and the automatic rubber discharging and packaging device is installed behind the air cooling device. Rubber sheets are cooled in a mode of combining water cooling and air cooling, the treatment amount of waste gas and waste water is reduced while the cooling quality is ensured,energy-efficient and environmentally friendly effects are achieved, the heat of the cooling system can be comprehensively recycled, the energy is effectively saved, the emission is effectively reduced, the whole process from rubber receiving to cooling to rubber discharging and packaging is automatically carried out, the labor is greatly saved, the production efficiency is improved, and the body health of workers is protected.

Description

technical field [0001] The invention relates to the technical field of mixed rubber production, in particular to a fully automatic environment-friendly cooling system for mixed rubber sheets. Background technique [0002] As one of the important basic industries of the national economy, the rubber industry provides people with daily-use, medical and other light industrial rubber products that are indispensable in daily life, and also provides various rubber products for mining, transportation, construction, machinery, electronics and other heavy industries and emerging industries. Production equipment or rubber parts made of rubber. [0003] In the process of rubber refining, the rubber material will flow to the tablet press downstream of the production line for tableting after going through the processes of mastication, mixing and final mixing of the internal mixer, and then the film needs to be soaked, isolated, blown dry, and cooled , slicing and other production process...

AI Technical Summary

Problems solved by technology

[0004] In the traditional production process, the film is generally cooled by a separate air-cooled or water-cooled mode. The traditional air-cooled mode uses a large number of fans, which consumes a lot of energy for production. In cooling the film, the cooling air will entrain a large amount of rubber volatile gas , the subsequent processing pressure of the cooling air is relatively high. Although the traditional water cooling mode can avoid the generation of a large amount of exhaust gas, it needs a large amount of cooling water to cool the film directly to the normal temperature state, which wastes a lot of water resources, and the cooling water cannot Direct discharge requires treatment, so the pressure of subsequent water treatment is relatively high

[0005] In the traditional film production process, it is necessary to manually remove the film from the mill and send it to the cooling system. At this time, the film is in a high temperature state, and a large amount of volatile toxic gas is required. In this process, the operator will also be in direct contact with the rubber products. Long-term exposure to the toxic gases volatilized by the rubber products will cause physical damage to the production workers and bring serious occupational disease risks. Packaging is a repetitive labor process, and the operation intensity is relatively high. Workers need to bend over for a long time, which will pose a risk to the health of the lumbar spine

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