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Large-specification long-service-life high-carbon bearing steel bar and preparation method thereof

A high-carbon bearing and long-life technology, applied in the field of bearing steel, can solve the problems of reduced contact fatigue life of bearing steel, reduced fatigue life, and inability to guarantee quality and life, so as to achieve improved contact fatigue life, high quality and life requirements, The effect of refining prior austenite structure and carbide size

Inactive Publication Date: 2021-12-07
CENT IRON & STEEL RES INST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, due to the fact that the fatigue life of traditional bearing steel is greatly reduced with the increase of the size of the bearing steel, especially when the size of the bearing steel bar exceeds 60mm, the contact fatigue life of the bearing steel is doubled.
In order to ensure the improvement of bearing life and high reliability, the metallurgical quality requirements are only put forward for small and medium-sized bars at home and abroad, but the quality and life requirements cannot be guaranteed for bearing steel bars with a diameter of more than 60mm.

Method used

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  • Large-specification long-service-life high-carbon bearing steel bar and preparation method thereof
  • Large-specification long-service-life high-carbon bearing steel bar and preparation method thereof
  • Large-specification long-service-life high-carbon bearing steel bar and preparation method thereof

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preparation example Construction

[0034] The present invention also provides a method for preparing the large-scale long-life high-carbon bearing steel bar described in the above technical solution, comprising the following steps:

[0035] Smelting raw materials to obtain steel ingots;

[0036] The steel ingot is subjected to homogenization treatment and rod forming in sequence to obtain a rod;

[0037] Spheroidizing annealing, quenching and tempering are sequentially performed on the bar to obtain the large-scale long-life high-carbon bearing steel bar.

[0038] The invention smelts raw materials to obtain steel ingots.

[0039] In the present invention, the smelting method is preferably electroslag smelting, double vacuum smelting, out-of-furnace refining or vacuum induction furnace smelting. The present invention has no special requirements on the smelting process, and electroslag smelting, double vacuum smelting, out-of-furnace refining or vacuum induction furnace smelting can be used. In the present in...

Embodiment 1

[0051] The steel of the present invention is smelted by a vacuum induction furnace in a laboratory, and the casting ingot shape is a 500kg round ingot. A total of 6 furnaces of steel are smelted for forging rod-shaped samples. The chemical composition is shown in Table 1. D61, D120, and D150 steels are large-scale long-life high-carbon bearing steel bars of the present invention, and C061, C120, and C150 are design steels for bearing steel components according to the national standard GB18254-2016. The GCr15 steel ingot smelted by vacuum induction in the laboratory was homogenized at 1200°C for 12 hours, and then forged and opened. The initial forging temperature is 1150°C, the initial cross-sectional size is 450 mm, and the billet is radially forged into round bars with cross-sectional sizes of 61, 120 and 150 mm, and air-cooled after forging. After forging, the round bar is subjected to spheroidizing annealing treatment (heated to 800°C for 5 hours, cooled to 720°C with the ...

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Abstract

The invention provides a large-specification long-service-life high-carbon bearing steel bar and a preparation method thereof, and belongs to the field of bearing steel. The large-specification long-service-life high-carbon bearing steel bar comprises the following chemical components: 0.93 to 1.05 wt% of C, 1.20 to 1.80 wt% of Cr, 0.02 to 0.15 wt% of Mo, 0.02 to 0.15 wt% of Nb, 0.02 to 0.15 wt% of V, 0.02 to 0.15 wt% of Zr, and the balance of iron and other inevitable impurities, wherein the total amount of Nb, V, Mo and Zr is required to be greater than or equal to 0.05 wt% and less than or equal to 0.30 wt%. The bearing steel is subjected to Nb, V, Mo and Zr microalloying addition, an original austenite structure and the carbide size are greatly refined, the contact fatigue life of the large-specification bearing steel is greatly prolonged, and the requirements of a large bearing for the quality and the life of a large-specification bearing steel bar are met.

Description

technical field [0001] The invention relates to the technical field of bearing steel, in particular to a large-scale long-life high-carbon bearing steel bar and a preparation method thereof. Background technique [0002] High-carbon bearing steel is the main material for manufacturing bearings, accounting for more than 80% of the production and sales of bearing steel, and is an indispensable key basic material for manufacturing bearings. However, due to the fact that the fatigue life of traditional bearing steel decreases significantly with the increase in the size and specification of the bearing steel, especially when the specification of the bearing steel bar exceeds 60mm, the contact fatigue life of the bearing steel decreases exponentially. In order to ensure the improvement of bearing life and high reliability, domestic and foreign countries only put forward metallurgical quality requirements for small and medium-sized bars, but for bearing steel bars with a diameter o...

Claims

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Application Information

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IPC IPC(8): C22C38/22C22C38/24C22C38/26C22C38/28C21D8/06C22C33/04
CPCC22C38/22C22C38/26C22C38/24C22C38/28C22C33/04C21D8/065C21D2211/001C21D2211/004
Inventor 曹文全王辉王存宇徐海峰俞峰梁剑雄
Owner CENT IRON & STEEL RES INST