Fiber composite cement board preparation system based on multi-sensing technology

A fiber composite material and preparation system technology, which is applied in the field of fiber composite cement board preparation system, can solve problems such as poor production efficiency of cement board, complicated production steps, and uneven structural layer of cement board, so as to improve preparation efficiency and reduce The size of the land occupation and the effect of ensuring the continuity of production

Inactive Publication Date: 2021-12-21
常德职业技术学院
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AI-Extracted Technical Summary

Problems solved by technology

[0004] In order to solve the problems that the production efficiency of cement boards is generally poor in the field, due to the complicated production steps of the preparation s...
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Method used

[0051] The unit receiver 3 includes two identical extension rods 4 that are relatively fixed on the fixed plate 6 at predetermined intervals, and a fixed rod that connects the vicinity of the extension ends of the two extension rods 4 that are oppositely arranged. , at least two ball bearings surrounding and fixed on the fixing rod, a fixing cylinder sequentially sleeved on the outer ring of each of the ball bearings, a fixing arm sequentially connected to the fixing cylinder through an existing locking piece, Wherein the opposite ends are respectively fixed to the receiving plates at the ends of the two fixed arms on the same fixed ...
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Abstract

The invention provides a fiber composite cement board preparation system based on the multi-sensing technology, Compared with the prior art, the system further comprises an open vessel with an open structure and a conveying mechanism used for driving the open vessel to move so as to achieve quantitative and orderly receiving of a glass fiber net and composite cement paste by the open vessel. The system further comprises a net layer cutting module which is used for cutting a glass fiber net roll fixed by a roller shaft and cutting the glass fiber net roll into a glass fiber net sheet with a preset specification, and further directionally transferring a glass fiber layer onto the open vessel on the conveying mechanism, and a shaping module which is used for pressing and shaping treatment of the composite cement paste in the open vessel. The system further comprises a transferring mechanism which is used for transferring the open vessel from the conveying mechanism through which the upper glass fiber net, the composite cement paste and the lower glass fiber net are loaded in sequence. Through automatic production treatment of the fiber composite cement board, the production efficiency of fiber composite cement board preparation is effectively improved.

Application Domain

Auxillary shaping apparatus

Technology Topic

Cement boardFibrous composites +5

Image

  • Fiber composite cement board preparation system based on multi-sensing technology
  • Fiber composite cement board preparation system based on multi-sensing technology
  • Fiber composite cement board preparation system based on multi-sensing technology

Examples

  • Experimental program(3)

Example Embodiment

[0028] Example 1:
[0029] Join Figure 1-6 , The present embodiment is configured the fiber composite cement preparation system board based on the multi-sensing technology;
[0030]Preparation of fiber composite system based on cement board multi-sensing technique, wherein the fiber cement composite material comprising a composite plate shaped solidified cement grout plies is further formed, laying on a surface of said layer of cement board on fiberglass mesh, fiberglass mesh and a lower surface of the plate laid on the lower layer of cement board, the preparation of the composite system comprises a slurry storage tank for storage and continuously wound on a tubular roller shaft fiberglass mesh-shaped roll, the system further comprises an opening prepared dish structure having an opening, said opening drive boat moves to effect the opening of the dish and fiberglass mesh composite slurry quantitative ordered received transport the fiberglass mesh mechanism 2, the fiberglass web roll shaft of the fixing roller will be cut and cut to a predetermined size is further directed to the glass layer is transferred to the transport mechanism of the opening 2 of the dish ply tailoring module, in communication with said storage tank and said storage tank to drive the quantitative composite cement slurry into the discharge opening module dish, the dish within said opening for pressing the composite grout setting type processing module, and a sequentially on fiberglass mesh, fiberglass mesh composite slurry and the completion of the loading opening from the boat transfer mechanism of the transfer of the transport mechanism 2, wherein said mesh layer clipping module fixed to the upper transport means comprise two box while having a mating cavity structure, said fitting case is fixed to the fixing bracket 2 at a predetermined region above the transport means, the fiberglass web roll is rotatably disposed to the scroll housing with said tank, said drive roll is rotated to fiberglass mesh fiberglass mesh to the roller shaft of the geared motor to be released, the gear motor corresponding to the fiberglass mesh is released receiving and shaping shaping unit is provided on the inside of the mating fixing the shaping unit fiberglass mesh to generate a predetermined tailoring means tailoring specifications fiberglass mesh, and trimming the trimming mechanism the fiberglass web was transferred out of the box with the mechanism;
[0031] Wherein said out-feed end of the module comprises a storage tank for the communicating pipe is disposed, is connected to the discharge pipe in turn drives the material out of the tank composite slurry transferred driven pump, and connecting the discharge nozzle at the other end of the feed tube, wherein the discharge nozzle is a flat-shaped configuration and both ends of the communication port, wherein said discharge nozzle at one end of the communication port and the structure of the funnel the other end of the feed nozzle is arcuate in cross section uniformly distributed through the flat-shaped tube, and the cross-sectional shape of the flat tube through the length of the inner diameter of the opening width of the cooperating dish disposed, in turn driving the pump when driving the composite storage tank of the water slurry is transferred to the dish opening, said composite cement slurry through the discharge nozzle opening toward the width direction of the uniform dish material, and the transport mechanism 2 achieved in the composite transmission slurry uniformly laid to the dish within the opening;
[0032] The shaping unit comprises a horizontal fixed to the fixing tank with a bottom perspective view of the structure of the tank, the opening of the groove provided on the fixed middle area of ​​the upper box, fixed to the recess portion embedded in the opening to the fixing tank of linear transmission mechanism, disposed in a region of said non-opening of the groove of the fixed tank and the linear variable transmission mechanism disposed adjacent to one end of the roll, for driving the variable transmission of motor rotation to the roller, wherein one end is fixed to the upper tank wall and the other end with a telescopic rod positioned opposite tank above the linear transfer mechanism, the telescopic sleeve is provided at the end of the telescopic rod is fixed to the collar, two each were arranged symmetrically L-shaped configuration the fixed collar and toward both sides of the struts extending direction of the linear transport means, the abutment and respectively connected to one end of each of said linear transmission means close said strut connecting rod;
[0033] Said removal means comprises a tank disposed within the fitting which communicates with the inside of the tank and its tear strip on the outside end of the sidewall, disposed in the opening direction through the opening for identifying the article at the opening optical media sensor fiberglass mesh strips, and with the opening disposed at the opening along the strip and a rolling member abutting engagement with said fiberglass mesh, said rolling member comprises a strip fitted to the opening region housing rotatably fixed to said housing and at least partially intersecting the rolling axis of the bottom of the housing is provided, the drive shaft is rotated the rolling micromotor, and side walls from penetrating into the mating box the tear strip of the housing and connected electrically to said drive rod;
[0034] The setting module comprises mating said tank from said tear strip is provided at the horizontally extending toward the outside of the baffle plate and receiving said web of glass fiber out of the transfer mechanism, disposed in the baffle plate around the edge of the limit along the sliding beams horizontally fixed to the baffle plate structure above, the sliding support beam fixed to said support frame above the baffle, the horizontal beam is fixed to the sliding linear drive and a pressing means fixed to said drive means drives linear displacement end, wherein said linear drive means is a linear slider of the prior art linear drive apparatus having a rod like linear displacement of the drive functions are not repeated here ;
[0035] The transfer mechanism comprises a mating gear disposed at the end of the transport mechanism 2 impose orderly receiving pan means said predetermined number of receiving openings, arranged parallel to the ground and uniform structure of the disc is fixed by the receiving means a rotatable disk, said rotational drive and the disk 1 is rotated relative to the floor of the rotary table;
[0036] Yet another aspect of the present invention provides a computer-readable storage medium, the computer readable storage medium includes a method of making a control system and data processing program, a control method of the preparation system and a data processing program is executed by a processor , and the method step of controlling the data processing system implemented prepared;
[0037] Said pressing means comprises means secured to said linear drive means and driven by a linear displacement of the drive mount, connected to the mounting base and the fixing rod extending toward the bottom thereof, wherein the one end of the rod telescopic means connected to the bottom of the bottom is provided, connected to the other end of the telescopic means and disposed to the inside attachment block cavity structure, uniformly distributed in the attachment block and communicating with the suction block structure and the cavity adsorption block vent outside thereof, and by an air suction end of the pump duct in communication with the cavity structure corresponding to the attachment block provided in communication;
[0038] The adsorption of the fiberglass mesh pieces by a driving operation of the air pump is placed on the shutter to be adsorbed and fixed, and in cooperation with said linear driving means driving, there is further secured to the fiberglass mesh the adsorption of the adsorbent block the tiles are transferred to the linear drive dish 2 above the opening means of transport, and at the telescopic drive means, positioned above the pan to extend into the fitting opening the opening of said inner dish shape for pressing the composite cement slurry within said pan opening, while the fiberglass web to block adsorption adsorb the transfer is placed in the upper composite slurry.

Example Embodiment

[0039] Example 2:
[0040] Join Figure 1-6 In addition to the contents of the above embodiments, it is also:
[0041] The fixing bracket module comprises a cut ply secured above the transport mechanism 2 while having a mating cavity box structure, fixed to the case with the transport mechanism at a predetermined region of the upper 2, the fiberglass mesh roll rotatably disposed in said housing mating rolling tank, the glass fiber web roll drive to rotate the fiberglass mesh to the roller shaft geared motor to be released, the release of the corresponding gearmotor receiving said fiberglass mesh and shaping the shaping means disposed in said tank with the shaping unit fixing the fiberglass mesh to generate a clipping means for clipping the predetermined kinds of glass fiber mesh, and a the fiberglass mesh is trimmed to the trimming mechanism was transferred out of the box with the mechanism;
[0042] The shaping unit comprises a horizontal fixed to the fixing tank with a bottom perspective view of the structure of the tank, the opening of the groove provided on the fixed middle area of ​​the upper box, fixed to the recess portion embedded in the opening to the fixing tank of linear transmission mechanism, disposed in a region of said non-opening of the groove of the fixed tank and the linear variable transmission mechanism disposed adjacent to one end of the roll, for driving the variable transmission of motor rotation to the roller, wherein one end is fixed to the upper tank wall and the other end with a telescopic rod positioned opposite tank above the linear transfer mechanism, the telescopic sleeve is provided at the end of the telescopic rod is fixed to the collar, two each were arranged symmetrically L-shaped configuration the fixed collar and extending towards both sides of the linear transport mechanism struts, and are connected to an end of each of contact proximate to the linear transport mechanism of the connecting rod of the strut, the trimming mechanism connected by a respective connecting member comprises a telescopic end of the telescopic rod is provided and corresponds to the two cutting blades and arranged in parallel with the contact between the contact bar lever;
[0043] Wherein the linear transmission means for the conveyor belt of the prior art, and the conveyor belt on the belt fitted to a predetermined distance sequentially provided with a metal strip, the metal strip is provided for the central cutting blade the cutting edge is provided with a recessed section, and the cutting blade is provided with a lower region of the belt drive roller provided with the fitting, wherein said metal strip is welded embedded in the belt and the metal strip disposed parallel to the cutting blade, thereby the cutting blade abuts when the fiberglass mesh to be cut, the top roller with the metal strip is supported on the fixed bar recess , so as to effectively enhance the stability of the trimming job trimming mechanism;
[0044] The telescopic rod and the metal strip is arranged to drive the cutting blade when the lever of the fiberglass mesh on the telescopic cutting the belt, the contact bar of the fiberglass mesh tensioning region to be cut is fixed, while the limit is at the cutting blade corresponding to the cutting web further effectively cutting the strip a recess of the metal strip, while the mating roller the fixed cutting blade in order to improve the stability of said cutting blade for cutting work of the fiberglass mesh;
[0045] Wherein said fixing tank opposite ends by a respective connecting piece arranged fixedly connected to the inner wall of the tank with the tank, wherein the tank is fixed by a respective connecting piece fixed to both ends of the inner wall of the tank and the fixed end Further two stationary box is not fixedly connected to both ends of the inner wall of the tank to abut against an end of the fixed box is arranged to abut said one end thereto is provided between the abutting ends of the opposite inner wall of the box with a pre-set void set pitch region, the void region is provided with the rolling-changing roller, and the other end of the contact fitting is provided on the tear strip disposed opposite the box, by the turn of the fiberglass mesh changing roller on the linear drive to a further transmission mechanism and the cutting blades cut through the predetermined specification fiberglass mesh size;
[0046] Said removal means comprises a tear strip provided in the opening direction for identifying at the opening of the light through the medium of the sensor strip of fiberglass mesh, and a mating opening provided in the strip and along the opening glass fiber web for abutment with the rolling member, said rolling member comprises a strip fitted to said opening area housing rotatably fixed to said housing and at least partially intersecting the rolling axis of the housing provided at the bottom driving the rolling shaft rotatably micromotor, through and from the mating side walls of the box to the strip at the opening and connected electrically to said drive shaft housing, thereby to complete the cut in the linear transport mechanism when the glass fiber web and the transfer drive gear to the end of the tear strip therefrom, said photo sensor further determines the time according to the change of the electrical signal monitoring its fiberglass mesh strip into the opening region, further drive the electric drive rod toward said lower housing of said openings along the strip until close to the rolling axis abutting fiberglass mesh strip through said opening, and said pair of micromotor the lower drive shaft of the rolling fiberglass mesh completely transferred from the tear strip at the inside of the fitting, thereby avoiding the accumulation of the glass fiber web to cause the glass strip occurs at the opening web to the sheet jam at the tear strip.

Example Embodiment

[0047] Example 3:
[0048] Join Figure 1-6 In addition to the contents of the above embodiments, it is also:
[0049]The transfer mechanism comprises a mating gear disposed at the end of the transport mechanism 2 impose orderly receiving pan means said predetermined number of receiving openings, is disposed parallel to the disk structure fixed to the ground and the receiving means a rotatable disk, said rotatable disk 1 and the driving surface relative to the rotation table is rotated, the receiving means is fixed uniformly on the rotary disk 1, the drive mechanism is in the receiving end of the transport mechanism 2 the number of the receiving opening of the cuvette reaches the threshold value, the turntable drives the rotary disk 1 is rotated further to the receiving opening of the receiving dish reaches a threshold drive means away from said transport mechanism at 2, the further the rotary table drive receiving means to be transferred to the loading end of the drive of the transport mechanism 2 at the opening of the receiving dish;
[0050] Wherein each of said receiving means each comprises a rotatable disk fixed to the support base plate 1, at least two symmetrically disposed at a predetermined gap to the fixed support supporting the chassis, both ends are connected to the bearing block by the fixed support and symmetrically arranged between the rotary shaft erected on top of the fixed support, is fixed to the rotating shaft set in the middle of the fixed plate 6, a plurality of fixed plate along the periphery of the fixed and uniform 6 the unit receiving dish receiver unit 3, respectively connected to two adjacent unit receives the setting element 5 in order to strengthen the support rod 3 receiver unit 3 of stability, and at least one is connected to the wherein one end of said drive shaft and rotatable relative to said fixed support the driving motor rotates, each cell receiving member 3 sequentially placed at a distance of the rotation center of the disk at a predetermined distance 1, and the rotation centerline region of the disk 1 and the center line of the rotational movement of the rotation table corresponding to the range set to overlap;
[0051] The fixing unit receives the lever member 3 disposed opposite the two extending ends extending in the vicinity of the rod 4 comprises two identical at predetermined intervals and fixed relative to the fixed plate on the rod 64 extends, is connected, at least two surround the rod fixed to the ball bearing member, are sequentially sleeved on the outer ring of each of said fixed cylinder member is a ball bearing, in turn connected to the fixed arm of the fixed cylinder by a conventional closure, in which the opposing two opposite ends of the end plate of the fixed arm is fixed to the same receiving fixed shaft, at least two rollers rotatably embedded in the outer rack belt and a drive plate received in an annular closure structure the rotational movement of the outer rack with a servo motor, and wherein said extension bar of a diameter of at least one circular cross-section disposed parallel to the extended line of the fixed plate 4 and 6, wherein said receiving plate is provided with a bottom rack meshing with said external tooth profile of the mating strips transmission, thereby increasing the driving action of the outer aperture dish rack belt, and to improve the stability of the dish opening on the receiver unit;
[0052] Wherein, the transport mechanism 2 of a prior art conveyor having a conveyor belt, are not repeated here, the receiving end of the transport means of the transport mechanism dish receiving opening 2, the driving further rotation of the motor drive shaft and the fixed disc 6 and the fixed disc 6 fixedly connected to said cell receiving member 3 will occur synchronous rotation, further achieve the target receiving unit receiving plate close to said transport drive transport mechanism 2 and a height of the end near the horizontal upper conveyor belt of the transport mechanism 2, and the servo motor of the outer gear rack belt is displaced, and thus the partial transfer from the transport mechanism 2 said bottom opening of said outer dish rack of the tooth profile of the strip and the receiving plate with the belt, the outer band and the rack transport means 2 until the fitting opening to transport the dish receiving said middle plate is further placed on the upper opening of the receiving pan mechanism natural drying process is performed, or the opening of the dish is transferred from the receiving means to a high temperature curing process tank high temperature curing;
[0053] By layering a fiber cement composite material sheet of the present invention and then setting the work so as to realize a fiber composite material prepared cement board automated data information interaction based on the relevant equipment, in order to effectively prepare the board stopper improved composite cement efficient.

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