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Injection molding machine and controlling method therefor

A technology of injection molding machine and control method, which is applied in the direction of program control, general control system, control/regulation system, etc., and can solve problems such as incomplete closing of molds, poor forming, and opening

Pending Publication Date: 2022-02-01
SHIBAURA MASCH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, there is a problem that it is difficult to select appropriate molding conditions for natural compression to occur
For example, if the mold clamping force is too low, the mold may not be completely closed after natural compression but may be opened
In this case, molding defects such as burrs and dimensional defects may occur due to overfilling

Method used

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  • Injection molding machine and controlling method therefor
  • Injection molding machine and controlling method therefor
  • Injection molding machine and controlling method therefor

Examples

Experimental program
Comparison scheme
Effect test

no. 1 Embodiment approach

[0020] figure 1 It is a block diagram showing an example of the configuration of the injection molding machine 1 according to the first embodiment. The injection molding machine 1 is a machine capable of repeatedly performing a series of injection molding operations, for example, the operation of molding a molded product once is repeated as a cycle operation. The time for executing a series of periodic operations is called cycle time.

[0021] The injection molding machine 1 includes a frame 2, a fixed plate 3, a movable plate 4, tie rods 5, a mold clamping drive mechanism 6, an injection device 7, a control unit 8, an ejection mechanism 9, a man-machine interface 60, a storage unit 110, and an injection pressure sensor. S1, screw position sensor S2, tie rod sensor S3.

[0022] The frame 2 is the base of the injection molding machine 1 . The fixed disk 3 is fixed on the frame 2 . A fixed mold 11 as a second mold is attached to the fixed platen 3 . One end of the tie rod 5...

Deformed example 1

[0074] Figure 6 It is a schematic diagram showing an example of selection of molding conditions in Modification 1. Modification 1 of the first embodiment differs from the first embodiment in that the molding conditions are selected using the maximum value of the peak value of the mold opening amount in the holding step or the cooling step.

[0075] Figure 6 In , near the boundary line between the region A and the region B, the maximum value of the mold opening amount is approximately 0 mm. However, the closer the molding conditions are to the region C, the larger the maximum value of the mold opening amount becomes. Therefore, the control unit 8 may control the mold clamping force and the holding pressure such that the maximum value of the mold opening amount per molding cycle is substantially constant. also, Figure 6 Step St2 of the same as in the first embodiment Figure 4 The conditions for the determination of step St2 (St5, St8) are different. In addition, other ...

Deformed example 2

[0084] Figure 8It is a graph showing an example of the time change of the mold opening amount in one molding cycle of Modification 2. Modification 2 of the first embodiment differs from the first embodiment in that the amount of mold opening in the filling step (t1 to t2) is used as an end condition for selection of molding conditions. A dotted line L21 indicates the mold opening amount when the end condition is not satisfied. A solid line L22 represents the mold opening amount when the end condition is satisfied.

[0085] The in-mold pressure rises from the start (t1) of the filling process, and rapidly rises near the completion of filling. As described in the first embodiment, the injection pressure is not changed from the standard molding setting. Therefore, the initial mold clamping force selected under the condition is sufficiently high, so as shown in L21, the mold opening amount in the filling process (t1~t2) is approximately 0mm. However, if the mold clamping forc...

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PUM

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Abstract

The purpose of the invention is to provide an injection molding machine and a controlling method therefor with which it is possible to reduce defective molding. The injection molding machine according to the present embodiment molds a product for each molding cycle through an injection step of injecting a material into a clamped mold, a dwelling step of controlling a dwelling pressure of the material in the mold; and a cooling step of cooling the material in the mold. The injection molding machine is characterized in that the injection molding machine is provided with a mold open amount sensor that detects a mold open amount of the mold and a control unit that controls a mold clamping force of the mold and a dwelling pressure on the basis of the mold open amount during the molding cycle.

Description

technical field [0001] The technical solution of the invention relates to an injection molding machine and a control method thereof. Background technique [0002] An injection molding machine molds a resin by flowing molten resin into a cavity between a plurality of clamped molds. One of the methods to reduce poor molding is to reduce the clamping force of the mold so that it can be naturally compressed. Natural compression is a series of actions that compress the resin by opening the mold due to the internal pressure of the filled resin (in-mold pressure), closing the mold due to curing shrinkage of the resin and elastic recovery of the tie rod. [0003] However, there is a problem that it is difficult to select appropriate molding conditions for generating natural compression. For example, if the mold clamping force is too low, the mold may open after natural compression without being completely closed. In this case, molding defects such as burrs and dimensional defects...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C45/76
CPCB29C45/76B29C2945/76384B29C2945/76862B29C45/7653G05B2219/45244B29C45/04B29C45/2602B29C45/77B29C45/80B29C2945/76083B29C2945/76254B29C2945/76498B29C2945/76505B29C2945/76732G05B19/4155B29C2945/76096B29C2945/76234
Inventor 胜又隆市山崎阳平丸冈宏太郎
Owner SHIBAURA MASCH CO LTD