Unlock instant, AI-driven research and patent intelligence for your innovation.

Rotary electric machine and rotor manufacturing method

A rotary type and rotor technology, applied in synchronous motors with stationary armatures and rotating magnets, manufacturing motor generators, manufacturing stator/rotor bodies, etc., can solve problems such as easy deterioration of rotor magnetic characteristics and design values

Active Publication Date: 2022-05-10
SEIKO EPSON CORP
View PDF8 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

As a result, there is a problem that the magnetic characteristics of the rotor are easily deteriorated compared to the design value due to the positional deviation of the permanent magnets in the circumferential direction

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Rotary electric machine and rotor manufacturing method
  • Rotary electric machine and rotor manufacturing method
  • Rotary electric machine and rotor manufacturing method

Examples

Experimental program
Comparison scheme
Effect test

no. 1 approach

[0041] First, the rotary electric machine according to the first embodiment will be described.

[0042] figure 1 It is a longitudinal sectional view showing a schematic configuration of an axial gap motor which is a rotary motor according to the first embodiment.

[0043] figure 1 The shown axial gap motor 1 is a motor with a double stator structure. in particular, figure 1 The shown axial gap motor 1 includes an annular rotor 3 that rotates around a rotation axis AX, and a pair of stators 4 and 5 disposed on both sides of the rotor 3 along the rotation axis AX. It should be pointed out that in the following description, the direction along the axis of rotation AX is referred to as "axial direction A", the circumferential direction of the rotor 3 is referred to as "circumferential direction C", and the radial direction of the rotor 3 is referred to as "radial direction". R". In addition, in particular, the direction from the stator 5 to the stator 4 is referred to as "low...

no. 2 approach

[0108] Next, a rotary electric machine according to a second embodiment will be described.

[0109] Figure 8 This is a partial cross-sectional view when a rotor 3A included in an axial gap motor 1 , which is a rotary motor according to the second embodiment, is cut along a plane perpendicular to the radial direction R.

[0110] Next, the second embodiment will be described, but in the following description, the differences from the first embodiment will be mainly described, and the description of the same matters will be omitted. It should be pointed out that in Figure 8 In , the same symbols are assigned to the same configurations as those of the first embodiment.

[0111] The second embodiment is the same as the first embodiment except that the frame 30A has the through hole 34 connecting the first recess 325 and the second recess 326 along the rotation axis AX (axial direction A). It should be pointed out that the through hole 34 can be regarded as a component that integ...

no. 3 approach

[0128] Next, a rotary electric machine according to a third embodiment will be described.

[0129] Figure 12 It is a perspective view showing only the shaft 39 and the frame 30D of the rotor 3D included in the radial gap motor, which is the rotary motor according to the third embodiment. Figure 13 is shown in Figure 12 The shown frame 30D is a perspective view of a configuration in which an auxiliary pole magnet 62 (sub-magnet) is added. Figure 14 is shown in Figure 13 A perspective view of the configuration of the main pole magnet 61 (main magnet) is added to the configuration shown.

[0130] Next, the third embodiment will be described, but in the following description, the differences from the first embodiment will be mainly described, and the description of the same matters will be omitted. It should be pointed out that in Figure 12 to Figure 14 In , the same symbols are assigned to the same configurations as in the first embodiment.

[0131] The radial gap mot...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention provides a rotary electric machine and a manufacturing method of a rotor, the rotary electric machine is not liable to cause deterioration of magnetic characteristics caused by position deviation of a magnet and is easy to assemble, and the manufacturing method of the rotor is not liable to cause deterioration of magnetic characteristics caused by position deviation of the magnet and is excellent in operability. The rotary electric machine is characterized by comprising a stator; and a rotor that rotates about a rotation axis, in which the rotor is provided with: a frame that has a first surface facing the stator and a plurality of first recesses that are arranged in the circumferential direction about the rotation axis and open in the first surface, the frame having an annular shape; a main magnet disposed in one of the first recesses or between the first recesses; and a sub-magnet disposed in the other one of the first recess and the first recess, the sub-magnet being disposed in the other one of the first recess and the second recess.

Description

technical field [0001] The present invention relates to a method for manufacturing a rotary electric machine and a rotor. Background technique [0002] Patent Document 1 discloses a rotor including a rotor core and permanent magnets fixed annularly along the outer peripheral surface of the rotor core. In addition, Patent Document 1 discloses an AC motor including such a rotor and a stator. In addition, the permanent magnets included in the rotor are arrays called Halbach magnet arrays. In the Halbach magnet array, the unipolar permanent magnet is divided into multiple pieces, and the magnetization direction of the divided permanent magnet is changed little by little, so that a high magnetic flux density can be obtained. [0003] Patent Document 1: Japanese Patent Laid-Open No. 2004-72820 [0004] In the rotor described in Patent Document 1, a plurality of permanent magnets are arranged on a side surface of a cylindrical rotor core. As mentioned above, in the Halbach magn...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): H02K1/2753H02K15/03
CPCH02K1/2753H02K1/278H02K15/03H02K1/2796H02K7/088H02K1/2783H02K1/2793H02K21/24H02K16/02
Inventor 小枝周史田中邦章高木成和和田启志佐藤道郎西田秀明村上诚
Owner SEIKO EPSON CORP