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Repair and PVD (Physical Vapor Deposition) surface strengthening method for cutting edge of disc shear blade

A repair method and surface strengthening technology, applied in the field of iron and steel metallurgy, can solve problems such as increased production costs, loss of disc scissors blades, cracking of disc scissors blades, etc., to ensure production quality and efficiency, improve shear performance, reduce The effect of production costs

Pending Publication Date: 2022-05-27
SHANGHAI BAOSTEEL IND TECHNOLOGICAL SERVICE +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, with the continuous improvement of the strength of automobile steel plates, the current strength of automobile steel plates reaches 980MPa or 1180MPa. The original disc scissors can no longer meet the cutting requirements of such high-strength steel plates or ultra-high-strength steel plates. The cracking of the disc scissor blade not only causes a lot of loss of the disc scissors, but also seriously affects the production quality and production efficiency of the automobile steel plate. Most of the cracks of the disc scissors can only be removed by grinding. Repairing will directly shorten the service life of the disc scissors and increase the production cost

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0045] S1. Disk scissor blade edge treatment: use cleaning liquid to clean the disc scissor blade edge, use a dryer for air intervention after cleaning, and grind, polish and sandblast the disc scissor blade edge after air drying. , after the treatment, use the cleaning solution to clean the cutting edge of the disc scissors again;

[0046]S2. Coating of the inner coating: the inner coating is coated with carbide, and a Ti target is used. The disc scissors treated in step S1 are placed in a vacuum furnace, and the vacuum is evacuated to less than 5Pa. Heating is performed so that the surface temperature of the disc scissors is controlled at 300 °C. At this time, argon and nitrogen can be passed into the vacuum furnace, the bias voltage and ion source can be turned on, and ion plating can be performed to obtain an inner coating. The thickness of the inner coating is 0.2μm, the bias voltage is 300V, the flow rate of argon gas is 20sccm, the flow rate of nitrogen gas is 10sccm, a...

Embodiment 2

[0051] S1. Disk scissor blade edge treatment: use cleaning liquid to clean the disc scissor blade edge, use a dryer for air intervention after cleaning, and grind, polish and sandblast the disc scissor blade edge after air drying. , after the treatment, use the cleaning solution to clean the cutting edge of the disc scissors again;

[0052] S2. Coating of inner coating: The inner coating is coated with carbide, and a Ti target is used. The disc scissors treated in step S1 are placed in a vacuum furnace, and the vacuum is evacuated to less than 8Pa. Heating is carried out so that the surface temperature of the disc scissors is controlled at 300-350 ° C. At this time, argon and nitrogen can be passed into the vacuum furnace, the bias voltage and ion source can be turned on, and ion plating can be carried out to obtain the inner coating and inner coating. The thickness is 0.3μm, the bias voltage is 400V, the flow rate of argon gas is 30sccm, the flow rate of nitrogen gas is 20scc...

Embodiment 3

[0057] S1. Disk scissor blade edge treatment: use cleaning liquid to clean the disc scissor blade edge, use a dryer for air intervention after cleaning, and grind, polish and sandblast the disc scissor blade edge after air drying. , after the treatment, use the cleaning solution to clean the cutting edge of the disc scissors again;

[0058] S2. Coating of the inner coating: the inner coating is coated with carbide, and a Ti target is used. The disc scissors treated in step S1 are placed in a vacuum furnace, and the vacuum is evacuated to less than 11Pa. Heating is carried out so that the surface temperature of the disc scissors is controlled at 300-350 ° C. At this time, argon and nitrogen can be passed into the vacuum furnace, the bias voltage and ion source can be turned on, and ion plating can be carried out to obtain an inner coating and an inner coating. The thickness is 0.4μm, the bias voltage is 500V, the flow rate of argon gas is 40sccm, the flow rate of nitrogen gas i...

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Abstract

The invention discloses a repairing and PVD (Physical Vapor Deposition) surface strengthening method for a cutting edge of a disc shear blade, which comprises the following steps of: grinding a plane part and an outer circle part of a damaged disc shear blade, and repairing the grinding part of the disc shear blade by adopting a laser cladding technology to obtain a laser cladding layer metallurgically bonded with a disc shear blade body; and flaw detection and machining are conducted on the laser cladding layer, and repairing of the cutting edge of the disc shear blade is completed. According to the strengthening method, the cutting edge of the blade is pretreated, the disc shear blade is placed in a vacuum furnace, a carbide inner coating, a nitride second coating and an oxide protective coating are sequentially formed through a specific process, and surface strengthening treatment of the cutting edge of the blade is completed after cooling treatment. According to the method, the defect of repairing the cutting edge of a traditional disc shear blade is overcome, the cutting edge is repaired and strengthened through the laser cladding and PVD surface strengthening technology, the shearing performance of the cutting edge of the disc shear blade is greatly improved, the service life is prolonged, the production cost is reduced, and the production quality and efficiency of automobile steel plates are guaranteed.

Description

technical field [0001] The invention relates to the technical field of iron and steel metallurgy, in particular to a method for edge repair and PVD surface strengthening of disc scissors for shearing high-strength automotive steel plates. Background technique [0002] Disc scissors is an important equipment in the processing of automobile steel plates, which is related to the shearing quality and production efficiency of automobile steel plates. Most of the disc scissors are of integral structure or inlaid structure, and the cutting edge is made of special steel or cemented carbide. It is produced by a certain production process such as heat treatment and hardening, which can meet the shearing of automobile steel plates with ordinary strength such as below 780MPa. However, with the continuous improvement of the strength of automobile steel plates, the current strength of automobile steel plates has reached 980MPa or 1180MPa. The original disc scissors can no longer meet the ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C24/10C23C14/46C23C14/06C23C14/08
CPCC23C24/103C23C14/46C23C14/0635C23C14/0641C23C14/083C23C14/0057C23C14/0021Y02P10/25
Inventor 杜永强周娣顾成勇潘勋平王鲁傅卫蒋振华
Owner SHANGHAI BAOSTEEL IND TECHNOLOGICAL SERVICE