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Metallurgy method for ultrahigh-temperature heating of coal gas at tuyere of oxygen blast furnace

An ultra-high temperature, blast furnace technology, applied in tuyere, blast furnace, blast furnace details, etc., can solve problems such as limited heating capacity, limited heating temperature, and inability to obtain gas temperature requirements, so as to reduce production costs and reduce carbon consumption of blast furnaces Effect

Pending Publication Date: 2022-06-17
XINJIANG BAYI IRON & STEEL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0003] In order to reduce the carbon consumption of blast furnaces, Bayi Iron and Steel Co., Ltd. has developed a top-coal gas circulation oxygen blast furnace, which will replace the traditional blast smelting with full-oxygen smelting, and will recycle the output low-nitrogen gas after removing carbon dioxide to achieve the purpose of reducing carbon consumption. In 2020, Bayi Iron & Steel has achieved a 35% breakthrough in high hydrogen-enriched smelting technology in the first phase. In 2021, it has completed 50% of its ultra-high oxygen-enriched smelting target. The low-temperature (25°C) gas

Method used

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  • Metallurgy method for ultrahigh-temperature heating of coal gas at tuyere of oxygen blast furnace
  • Metallurgy method for ultrahigh-temperature heating of coal gas at tuyere of oxygen blast furnace
  • Metallurgy method for ultrahigh-temperature heating of coal gas at tuyere of oxygen blast furnace

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[0035]一种氧气高炉风口超高温煤气系统,包括在高炉4风口处加热高压冷煤气的等离子矩矩体3以及围在高炉4风口处的一圈冶金煤气围管1,所述高炉4顶部的顶煤气通至脱出高炉顶煤气中二氧化碳的脱碳设备,脱出碳后送至加压机加压,所述煤气围管1上设置有将等离子矩矩体3与煤气围管1连通的连接管2,所述等离子矩矩体3出口连通至高炉4分口的送风装置上,将经过等离子矩加热的高温煤气送入高炉4内进行冶金。

[0036]所述等离子矩矩体3的出气端设置有喷嘴,通过喷嘴连接至送风装置上的小套,通过喷嘴将等离子矩矩体3内加热后的煤气喷出,所述送风装置将高温煤气、煤粉以及氧气一起送入高炉4内,完成冶金过程。

[0037]所述喷嘴包括最外层防止喷嘴裂开的保护套5,在所述保护套5内紧贴着保护套5的内表面螺旋设置一层水冷管6,在所述保护套5的内表面均匀固定若干个锚爪8,在所述锚爪8上设置一层由高温耐材喷涂而成的隔离层7,将水冷管6和保护套5与喷嘴内的高温煤气隔开,所述水冷管6在隔离层7与保护套5之间。

[0038]所述保护套5采用能长时间承受1100℃以上材料制成,例如水冷铜套。

[0039]所述连接管2在煤气围管1的一端以及在等离子矩矩体3的一端都设置有切断阀,在等离子矩矩体3一端的切断阀靠近煤气围管1的一侧设置有逆止阀,通过控制阀门实现控制煤气通断与流量。

[0040]所述冶金煤气管道、等离子矩矩体3入口端、等离子矩喷嘴都设置有测温仪,实时监测管路运行的温度状态,避免发生事故。

[0041]所述等离子矩矩体3的外部设置有循环水通道,所述循环水通道内通入高压冷水对等离子矩矩体3进行保护。

[0042]利用上述煤气系统的一种氧气高炉风口超高温加热煤气的冶金方法,具体步骤如下:

[0043]S1:将高炉脱碳煤气通过加压机加压成高压冷煤气,将煤气加压至0.5-0.8MPa,将低温煤气加压为高压冷煤气,满足流量需求。

[0044]S2:将加压后的高压冷煤气通入煤气围管1内,并进入高炉4风口前连接管内。

[0045]S3:将连接管内的高压冷煤气通入等离子矩矩体3内进行加热。

[0046]S4:加热后的高温煤气通过等离子矩喷嘴送至风口送风装置内。

[0047]S5:高温煤气通过送风装置与氧气、煤粉一同送入高炉4内,完成冶金过程。

[0048]S6:冶金后的高炉顶煤气进行脱碳处理。

[0049]S7:脱碳后的顶煤气重复步骤S1,将脱碳...

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Abstract

The invention discloses a metallurgical method for ultrahigh-temperature heating of coal gas at an oxygen blast furnace tuyere. The metallurgical method comprises the following steps: pressurizing blast furnace decarburized coal gas to 0.5-0.8 MPa through a pressurizing machine; the pressurized high-pressure cold coal gas is introduced into the coal gas bustle pipe and enters the blast furnace tuyere front connecting pipe; the high-pressure cold coal gas in the connecting pipe is introduced into the plasma rectangular body to be heated; the heated high-temperature coal gas is conveyed into the tuyere air supply device through the plasma rectangular nozzle; high-temperature coal gas is fed into the blast furnace through an air supply device to finish the metallurgical process; carrying out decarburization treatment on the metallurgical blast furnace top gas; the decarburized top gas is continuously reused; according to the method, the blast furnace metallurgical gas is heated by using the plasma moment, so that the carbon consumption of a part of heat released by a blast furnace carbon reaction can be replaced, the metallurgical coke ratio and the coal ratio can be reduced, the coke ratio reaches 200-240 Kg/t, the coal ratio reaches 60-100 Kg/t, and the production cost is reduced.

Description

technical field [0001] The invention relates to the field of blast furnace metallurgy, in particular to a metallurgical method for super-high-temperature heating of coal gas at a tuyere of an oxygen blast furnace. Background technique [0002] The hot blast heating furnace required for traditional blast furnace ironmaking adopts the hot blast furnace heating mode, and the heating medium is mostly pressurized air containing 21% oxygen, and the furnace gas and combustion-supporting air are used to burn in the hot blast stove combustion chamber. Checker bricks, when the temperature of checker bricks rises to 1250-1400°C, the furnace operation is stopped, and cold air is blown in from the cold air inlet of the hot blast furnace. The air mixing valve is mixed with the cold air in a certain proportion, and the mixed air reaches the temperature required by the user, and finally sent to the blast furnace. Generally, the maximum temperature of the hot air sent in is about 1200°C. ...

Claims

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Application Information

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IPC IPC(8): C21B5/00C21B5/06C21B7/16
CPCC21B5/001C21B5/06C21B7/16C21B2005/005
Inventor 袁万能柯善良田宝山
Owner XINJIANG BAYI IRON & STEEL