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Broadband high-speed laser cladding method and system

A laser cladding, high-speed technology, applied in coating, additive manufacturing, additive processing, etc., can solve the problems of low efficiency and achieve the effect of high power, large spot area, and high degree of intelligence

Pending Publication Date: 2022-07-01
天津中科玛斯特激光科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The purpose of the present invention is to provide a broadband high-speed laser cladding method and system to solve the problem of low efficiency existing in the existing laser cladding and laser high-speed cladding process, which cannot meet the actual needs of the manufacturing industry. The laser, optimized control method and process, formed a broadband high-speed laser cladding method, the work efficiency was significantly improved, and the control was more intelligent. The broadband high-speed laser cladding method and system proposed by this method can be applied in laser cladding, laser Additive materials, laser 3D printing and other fields to meet the various needs of the current manufacturing industry

Method used

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  • Broadband high-speed laser cladding method and system
  • Broadband high-speed laser cladding method and system

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Experimental program
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Embodiment 1

[0030] figure 1 A flowchart of the steps of the broadband high-speed laser cladding method provided in the first embodiment of the present invention is shown; such as figure 1 As shown, the broadband high-speed laser cladding method provided in the first embodiment of the present invention includes:

[0031] In step S100, user requirements are acquired, and corresponding laser work heads are matched according to the user requirements.

[0032] Before implementing broadband high-speed laser cladding, it is necessary to select different laser working heads according to the size, shape, material, precision and other information of the workpiece. The laser working heads can form various specifications according to the laser power and the number of laser branches. , and sometimes, it is necessary to attach various functional parts to the laser work head to realize functions such as temperature monitoring, cleanliness detection, and molten pool detection. For example: for small wo...

Embodiment 2

[0047] figure 2 A flowchart showing the steps of the broadband high-speed laser cladding method provided in the second embodiment of the present invention; image 3 A flow chart of the steps of the dynamic information monitoring method provided by the second embodiment of the present invention is shown. In the broadband high-speed laser cladding method provided in the second embodiment of the present invention, compared with the first embodiment, step S200 is the same as step S100, step S202 is the same as step S102, step S204 is the same as step S104, step S206 is the same as step S106, and step S202 is the same as step S108 , which will not be repeated here. Only the differences from the first embodiment will be described. Compared with the first embodiment, the second embodiment adds step S208 and step S210, and the two steps will be described in detail below.

[0048] In step S208, dynamic information in the process of broadband high-speed laser cladding is monitored in...

Embodiment 3

[0064] The third embodiment provides a broadband high-speed laser cladding system, Figure 4 A block diagram of the broadband high-speed laser cladding system provided by the third embodiment of the present invention is shown. Through the broadband high-speed laser cladding system in the third embodiment, the following can be performed: figure 1 and / or image 3 The broadband high-speed laser cladding method shown. Specifically, the broadband high-speed laser cladding system includes:

[0065] The execution unit 402 provides the set relevant parameter information to the relevant execution device components, realizes the motion execution of the work head, the workpiece and the powder feeding mechanism, etc., and feeds back the relevant parameters and executes the relevant operations.

[0066] The laser work head 403 provides key control components for light and powder with stable energy distribution, long-term use, and good powder coordination. It has dual protective mirror...

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Abstract

The invention provides a broadband high-speed laser cladding method and system, and the method comprises the steps: obtaining a user demand, and matching a corresponding laser working head according to the user demand; the working parameters of the laser working head and the broadband high-speed laser cladding process parameters set by the control unit are obtained and sent to the execution unit; the laser working head provides a light spot form required by broadband high-speed cladding, and the high-precision powder feeding unit provides adaptive metal powder supply; the laser working head carries out beam shaping to meet the light spot size and shape required by high-speed cladding; and melting the provided metal powder material, and forming the broadband laser cladding layer with the processed workpiece. The broadband high-speed laser cladding method and the broadband high-speed laser cladding system provided by the invention have the characteristics of high power, large light spot area, high laser cladding linear speed and accurate control, are high in working efficiency and intelligent degree and wide in application range, and can meet various requirements of the current manufacturing industry.

Description

technical field [0001] The invention belongs to the technical field of laser manufacturing, and in particular relates to a broadband high-speed laser cladding method and system. Background technique [0002] Laser cladding is the use of high-energy laser beams to melt metal materials and produce metallurgical bonding with the matrix material, which is widely used in material surface strengthening and repair. For some large workpieces, such as the surface of large shaft parts, large-area plane laser cladding, etc., the use of broadband laser scanning sweeps a large area at a time, which can greatly improve the cladding efficiency and improve the cladding efficiency due to the reduction of the number of overlaps. Cladding quality. Laser cladding technology utilizes the characteristics of high-power laser beams with extremely high gathering energy to instantly micro-melt the surface of the workpiece, and at the same time completely melt the alloy powder that is preset on the s...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C24/10B22F10/28B22F12/00B22F10/31B22F10/85B33Y10/00B33Y30/00B33Y50/02
CPCC23C24/103B22F3/003B33Y10/00B33Y30/00B33Y50/02Y02P10/25
Inventor 杨龙刚李坦郑松刚
Owner 天津中科玛斯特激光科技有限公司