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Method for avoiding rippled edge of lower protective plate of vehicle body

A wavy edge and body technology, which is applied in the fields of motor vehicles, aerodynamic improvement, road transportation emission reduction, etc., can solve the problems of prolonging the manufacturing cycle, easy to rebound, increase labor and manufacturing cost, etc., to ensure the molding quality, The effect of shortening the manufacturing cycle, reducing labor and manufacturing costs

Pending Publication Date: 2022-08-02
CHONGQING PINGWEI AUTO PARTS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the lower guard plate of the car body can generally be more than 2 meters long according to the requirements of the vehicle chassis, while the upper flange is longer, and the flange position is easy to deform. Most of them are injection molded and painted, and basically one or more decorative parts can be designed To embellish; the traditional car body lower guard generally has multiple buckle fixing seats, and the buckle fixing seats are used to cooperate with the positioning column and multiple buckles, and are connected to the body sheet metal through the buckles; in the traditional There are some problems in the design method: through the mold flow analysis and the actual injection molding verification, it can be seen that the area where the flange of the lower body guard plate has a snap-fit ​​seat is well supported, and the shrinkage deformation is small, while The area between two adjacent buckle fixing seats has a large shrinkage deformation due to no support, and the degree of deformation will be aggravated after painting, resulting in serious wavy edges on the upper surface and inside the entire flange. In the case of receiving deformation, the customer is easy to see the defect and cannot accept it
For severe wavy edges, the traditional solution is to increase post-process calibration: calibration after injection molding, calibration after painting fixtures, and calibration after assembly, which not only increases labor and manufacturing costs, but also prolongs the manufacturing cycle. The problem of unstable quality due to the easy rebound of the shape

Method used

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  • Method for avoiding rippled edge of lower protective plate of vehicle body
  • Method for avoiding rippled edge of lower protective plate of vehicle body
  • Method for avoiding rippled edge of lower protective plate of vehicle body

Examples

Experimental program
Comparison scheme
Effect test

no. 1 example

[0048] refer to Figure 1 to Figure 3As shown, the auxiliary structure for avoiding wavy edges is provided as an inner bracket 3, the inner bracket 3 is fixed on the inner side of the lower body panel 1, and the side of the inner bracket 3 close to the buckle fixing seat 2 is provided with a gap 31, which allows the The notch 31 corresponds to the buckle fixing seat 2 one-to-one. When the inner bracket 3 is installed on the inner side of the lower body panel 1, each buckle fixing seat 2 is placed in the corresponding notch 31, while the inner bracket 3 There is an inner bracket side wall 32 between the upper two adjacent gaps 31, and the inner bracket side wall 32 is fixed on the flange 2 of the lower body cover 1; the inner bracket side wall 32 can be welded by ultrasonic welding. It can be fixedly connected with the flange 2 of the lower body guard 1, or it can be fixed on the flange 2 of the lower body guard 1 in other ways. It only needs to make the overall supporting forc...

no. 2 example

[0051] refer to Figure 4 to Figure 6 As shown, the auxiliary structure for avoiding wavy edges is set as the inner shell 4 which is fixedly installed on the inner side of the lower body panel 1 , the buckle fixing seat 2 is arranged on the inner shell 4 , and the inner shell side 41 of the inner shell 4 is fixed On the flange 2 of the body lower guard plate 1, the connection method can also adopt ultrasonic welding. Ultrasonic welding can avoid damage to the body lower guard plate 1 itself as much as possible, and ensure the body lower guard plate 1 itself during the welding process. Other forms of fixed connection can also be used to fix the inner shell side 41 of the inner shell 4 on the flange 2 of the lower body guard 1, so that the flange 2 of the lower body guard 1 can reach The same supporting force can effectively avoid the occurrence of serious wavy edges after painting; at least two inner shells 4 are provided, and they are evenly arranged on the flanges 11 of the l...

no. 3 example

[0054] refer to Figure 7 to Figure 11 As shown in the figure, the auxiliary structure for avoiding wavy edges is to reserve a gap 5 between the flange 2 of the lower body guard 1 and the buckle fixing seat 2 fixed on the inner side of the lower body guard 1, so that the The flange 2 is completely separated from the buckle fixing seat 2, so that the flange 2 of the lower body guard 1 achieves the same supporting force effect, and also avoids the serious deformation of the wavy edge; the buckle fixing seat 2 is set to Trapezoidal structure, the buckle fixing base 2 is fixed with a reinforcing rib 21 for stabilizing the structure of the buckle fixing base 2 itself, which separates the trapezoidal structure buckle fixing base 2 into an upper and lower structure, which is used to make up for the buckle fixing base 2. The problem of structural stability of the buckle fixing seat body caused by one side being separated from the body lower guard 1 and the flange 2 makes the buckle fi...

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PUM

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Abstract

The invention discloses a method for preventing a vehicle body lower protection plate from generating a wavy edge, which comprises the following steps: S1, a formed vehicle body lower protection plate is provided with buckle fixing seats matched with buckles, and the buckle fixing seats are arranged along a flanging on one side of the vehicle body lower protection plate; s2, an auxiliary structure for avoiding the wavy edge is arranged between the turned edge of the vehicle body lower protection plate and the buckle fixing base, and the auxiliary structure for avoiding the wavy edge can make the supporting force of all parts of the turned edge consistent; and S3, the turned-over edge on the vehicle body lower protection plate is detected, the vehicle body lower protection plate is sprayed after being qualified, and the vehicle body lower protection plate is assembled after being detected to be qualified. By the adoption of the method, the problem that the turned-over edge of the vehicle body lower protection plate is prone to generating the wavy edge in the injection molding process can be effectively solved, the turned-over edge of the vehicle body lower protection plate does not generate the wavy edge after spraying, the subsequent shape correcting procedure is not needed any more, the labor cost and the manufacturing cost are reduced, the manufacturing period is shortened, and the production efficiency is improved. And meanwhile, the problem of unstable quality does not exist, and the forming quality of the vehicle body lower protection plate is ensured.

Description

technical field [0001] The invention relates to the technical field of vehicle body structures, in particular to a method for avoiding wavy edges on the lower guard plate of the vehicle body. Background technique [0002] At present, the body lower guard plate can be generally more than 2 meters long according to the needs of the vehicle chassis, while the upper flanging is long, and the flanging position is easy to deform. Most of them are injection molding and painting, and basically one or more decorative parts can be designed. To embellish; the traditional lower guard plate of the body generally has a plurality of buckle fixing seats, and the buckle fixing seat is used to cooperate with the positioning column and a plurality of buckles, and is connected to the body sheet metal through the buckles; in the traditional There are some problems in the design method of the s Since the area between two adjacent snap-fit ​​seats has no support, its shrinkage and deformation are...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B62D65/16
CPCB62D65/16Y02T10/82
Inventor 胡学川李力杨学林李晓帆张富权
Owner CHONGQING PINGWEI AUTO PARTS CO LTD