A disposable sterilization filtration device

CN224613275UActive Publication Date: 2026-08-11INST OF MEDICAL BIOLOGY CHINESE ACAD OF MEDICAL SCI
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Patent Information

Application Number
CN202521996166.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-17
Publication Date
2026-08-11
Estimated Expiration
2035-09-17

AI Technical Summary

Technical Problem

测试过程可能引入污染风险,破坏系统无菌性,或影响后续工艺过程

Benefits of technology

[0013] This invention enables the main filter, which is in direct contact with the liquid requiring sterilization filtration, to undergo a pre-use sterilization integrity test before the sterilization filtration begins. This allows for timely detection of the main filter's condition before use without compromising its sterility or affecting subsequent sterilization filtration.

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Abstract

This utility model discloses a disposable sterilization filtration device, belonging to the field of sterilization filtration technology. It includes a first sterile connector, a first main liquid filter, a second main liquid filter, and a second sterile connector connected sequentially via a main pipeline. A gas filter and a liquid filter are installed between the first sterile connector and the first main liquid filter, between the outlet end of the first main liquid filter and the inlet end of the second main liquid filter, and between the outlet end of the second main liquid filter and the second sterile connector. A liquid reservoir is externally connected to the exhaust ports of the first main liquid filter, the second main liquid filter, the second liquid filter, and the third liquid filter. This utility model enables a pre-use sterilization and integrity test of the main filter, which directly contacts the liquid, before the sterilization filtration process begins.
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Description

Technical Field

[0001] This utility model belongs to the field of sterilization and filtration technology, specifically, it relates to a disposable sterilization and filtration device. Background Technology

[0002] In industries such as pharmaceuticals, biotechnology, and food, sterilizing and filtering liquid feed is one of the key process steps to ensure the sterility of products.

[0003] Currently, the industry generally requires sterilization filters to undergo integrity testing before filtration to confirm their proper performance. However, this testing process may introduce contamination risks, compromise system sterility, or affect subsequent processes. Utility Model Content

[0004] To solve the above problems, the present invention adopts the following technical solution:

[0005] A disposable sterilization filtration device includes: a first sterile connector, a first main liquid filter, a second main liquid filter, and a second sterile connector connected sequentially through a main pipeline; a first gas filter and a first liquid filter are disposed between the first sterile connector and the first main liquid filter; a second gas filter and a second liquid filter are disposed between the liquid outlet of the first main liquid filter and the liquid inlet of the second main liquid filter; and a third gas filter and a third liquid filter are disposed between the liquid outlet of the second main liquid filter and the second sterile connector.

[0006] The first main feed filter, the second main feed filter, the second liquid filter, and the third liquid filter are all connected to external liquid storage tanks at their exhaust ports.

[0007] Furthermore, a first branch pipe and a second branch pipe are sequentially arranged between the first sterile connector and the inlet end of the first main liquid filter. The outlet end of the first gas filter is connected to the first branch pipe, and the outlet end of the first liquid filter is connected to the second branch pipe. The first branch pipe, the second branch pipe and the main pipe are respectively connected by T-type tee connectors. Flow regulating valves are provided on the first branch pipe, the second branch pipe and the main pipe located between the first branch pipe and the first sterile connector.

[0008] Furthermore, a third branch pipe and a fourth branch pipe are provided between the liquid outlet of the first main liquid filter and the liquid inlet of the second main liquid filter. The gas outlet of the second gas filter is connected to the third branch pipe, and the liquid inlet of the second liquid filter is connected to the fourth branch pipe. The third branch pipe, the fourth branch pipe, and the main pipe are connected by a cross-shaped four-way connector. Flow regulating valves are provided on the third branch pipe, the fourth branch pipe, and the main pipe located between the third branch pipe and the second main liquid filter.

[0009] Furthermore, a fifth branch pipe and a sixth branch pipe are provided between the liquid outlet of the second main feed filter and the second sterile connector. The gas outlet of the third gas filter is connected to the fifth branch pipe, and the liquid inlet of the third liquid filter is connected to the sixth branch pipe. The fifth branch pipe, the sixth branch pipe, and the main pipe are connected by a cross-shaped four-way connector. Flow regulating valves are provided on the fifth branch pipe, the sixth branch pipe, and the main pipe located between the fifth branch pipe and the second sterile connector.

[0010] Furthermore, the main pipe, the first branch pipe, the second branch pipe, the third branch pipe, the fourth branch pipe, the fifth branch pipe, and the sixth branch pipe are all pressure-resistant braided pipes.

[0011] Furthermore, the liquid reservoir is a liquid storage bag or other container capable of holding liquid.

[0012] The beneficial effects of this utility model are:

[0013] This invention enables the main filter, which is in direct contact with the liquid requiring sterilization filtration, to undergo a pre-use sterilization integrity test before the sterilization filtration begins. This allows for timely detection of the main filter's condition before use without compromising its sterility or affecting subsequent sterilization filtration.

[0014] The design of the two main feed filters in this invention enables redundant filtration of feed liquids that require sterilization, thereby minimizing the risks associated with the sterilization filtration process.

[0015] The design of the gas filter, liquid filter, and storage bag of this utility model can ensure the sterility of the main liquid filter, the upstream and downstream spaces, during the integrity test after sterilization before use of any main liquid filter. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of a disposable sterilization filtration device according to the present invention.

[0017] In the diagram: 1. First sterile connector; 2. Second sterile connector; 3. Liquid storage bag; 4. Flow regulating valve; 5. Main pipeline; 6. T-type tee connector; 7. Cross-type four-way connector; 8. First gas filter; 9. First liquid filter; 10. First main feed filter; 11. Second gas filter; 12. Second liquid filter; 13. Second main feed filter; 14. Third gas filter; 15. Third liquid filter; 16. First branch pipeline; 17. Second branch pipeline; 18. Third branch pipeline; 19. Fourth branch pipeline; 20. Fifth branch pipeline; 21. Sixth branch pipeline. Detailed Implementation

[0018] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0019] Example 1

[0020] refer to Figure 1 A disposable sterilization filtration device includes: a first sterile connector 1, a first liquid main filter 10, a second liquid main filter 13 and a second sterile connector 2 connected sequentially through a main pipe 5; a first gas filter 8 and a first liquid filter 9 are provided between the first sterile connector 1 and the first liquid main filter 10; a second gas filter 11 and a second liquid filter 12 are provided between the liquid outlet of the first liquid main filter 10 and the liquid inlet of the second liquid main filter 13; and a third gas filter 14 and a third liquid filter 15 are provided between the liquid outlet of the second liquid main filter 13 and the second sterile connector 2.

[0021] The first main liquid filter 10, the second main liquid filter 13, the second liquid filter 12, and the third liquid filter 15 are all connected to external liquid storage tanks at their exhaust ports.

[0022] This invention enables the main filter, which is in direct contact with the liquid requiring sterilization filtration, to undergo a pre-use sterilization integrity test before the sterilization filtration begins. This allows for timely detection of the main filter's condition before use without compromising its sterility or affecting subsequent sterilization filtration.

[0023] In this embodiment, a first branch pipe 16 and a second branch pipe 17 are sequentially arranged between the first sterile connector 1 and the inlet end of the first main liquid filter 10. The outlet end of the first gas filter 8 is connected to the first branch pipe 16, and the outlet end of the first liquid filter 9 is connected to the second branch pipe 17. The first branch pipe 16, the second branch pipe 17 and the main pipe 5 are respectively connected by a T-type tee connector 6. Flow regulating valves 4 are provided on the first branch pipe 16, the second branch pipe 17 and the main pipe 5 located between the first branch pipe 16 and the first sterile connector 1.

[0024] In this embodiment, a third branch pipe 18 and a fourth branch pipe 19 are provided between the liquid outlet of the first main liquid filter 10 and the liquid inlet of the second main liquid filter 13. The gas outlet of the second gas filter 11 is connected to the third branch pipe 18, and the liquid inlet of the second liquid filter 12 is connected to the fourth branch pipe 19. The third branch pipe 18, the fourth branch pipe 19 and the main pipe 5 are connected by a cross-shaped four-way connector 7. Flow regulating valves 4 are provided on the third branch pipe 18, the fourth branch pipe 19 and the main pipe 5 located between the third branch pipe 18 and the second main liquid filter 13.

[0025] In this embodiment, a fifth branch pipe 20 and a sixth branch pipe 21 are provided between the liquid outlet of the second main liquid filter 13 and the second sterile connector 2. The gas outlet of the third gas filter 14 is connected to the fifth branch pipe 20, and the liquid inlet of the third liquid filter 15 is connected to the sixth branch pipe 21. The fifth branch pipe 20, the sixth branch pipe 21 and the main pipe 5 are connected by a cross-shaped four-way connector 7. Flow regulating valves 4 are provided on the fifth branch pipe 20, the sixth branch pipe 21 and the main pipe 5 located between the fifth branch pipe 20 and the second sterile connector 2.

[0026] In this embodiment, the main pipe 5, the first branch pipe 16, the second branch pipe 17, the third branch pipe 18, the fourth branch pipe 19, the fifth branch pipe 20, and the sixth branch pipe 21 are all pressure-resistant braided pipes.

[0027] In this embodiment, the liquid reservoir is a liquid storage bag 3 or other container capable of holding liquid.

[0028] The design of the two main feed filters in this invention enables redundant filtration of feed liquids that require sterilization, thereby minimizing the risks associated with the sterilization filtration process.

[0029] The design of the gas filter, liquid filter, and storage bag of this utility model can ensure the sterility of the main liquid filter, the upstream and downstream spaces, during the integrity test after sterilization before use of any main liquid filter.

[0030] The above description is merely a preferred embodiment of this utility model and is not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model are included within the protection scope of this utility model.

Claims

1. A disposable sterilization filtration device, characterized in that, include: A first sterile connector, a first main feed filter, a second main feed filter, and a second sterile connector are connected sequentially through a main pipeline. A first gas filter and a first liquid filter are provided between the first sterile connector and the first main feed filter. A second gas filter and a second liquid filter are provided between the outlet end of the first main feed filter and the inlet end of the second main feed filter. A third gas filter and a third liquid filter are provided between the outlet end of the second main feed filter and the second sterile connector. The first main feed filter, the second main feed filter, the second liquid filter, and the third liquid filter are all connected to external liquid storage tanks at their exhaust ports.

2. The disposable sterilization filtration device according to claim 1, characterized in that, A first branch pipe and a second branch pipe are sequentially arranged between the first sterile connector and the inlet end of the first main filter. The outlet end of the first gas filter is connected to the first branch pipe, and the outlet end of the first liquid filter is connected to the second branch pipe. The first branch pipe, the second branch pipe and the main pipe are respectively connected by T-type tee connectors. Flow regulating valves are provided on the first branch pipe, the second branch pipe and the main pipe located between the first branch pipe and the first sterile connector.

3. The disposable sterilization filtration device according to claim 2, characterized in that, A third branch pipe and a fourth branch pipe are provided between the liquid outlet of the first main liquid filter and the liquid inlet of the second main liquid filter. The gas outlet of the second gas filter is connected to the third branch pipe, and the liquid inlet of the second liquid filter is connected to the fourth branch pipe. The third branch pipe, the fourth branch pipe and the main pipe are connected by a cross-shaped four-way connector. Flow regulating valves are provided on the third branch pipe, the fourth branch pipe and the main pipe located between the third branch pipe and the second main liquid filter.

4. The disposable sterilization filtration device according to claim 3, characterized in that, A fifth branch pipe and a sixth branch pipe are provided between the liquid outlet of the second main feed filter and the second sterile connector. The gas outlet of the third gas filter is connected to the fifth branch pipe, and the liquid inlet of the third liquid filter is connected to the sixth branch pipe. The fifth branch pipe, the sixth branch pipe and the main pipe are connected by a cross-shaped four-way connector. Flow regulating valves are provided on the fifth branch pipe, the sixth branch pipe and the main pipe located between the fifth branch pipe and the second sterile connector.

5. A disposable sterilization filtration device according to claim 4, characterized in that, The main pipe, the first branch pipe, the second branch pipe, the third branch pipe, the fourth branch pipe, the fifth branch pipe, and the sixth branch pipe are all pressure-resistant braided pipes.

6. The disposable sterilization filtration device according to claim 1, characterized in that, The liquid storage device is a liquid storage bag or other container that can hold liquid.