A braid surface singeing machine

CN224647289UActive Publication Date: 2026-08-18DONGGUAN CHENGTIAN MASCH CO LTD
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Patent Information

Application Number
CN202522098603.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-28
Publication Date
2026-08-18
Estimated Expiration
2035-09-28

AI Technical Summary

Technical Problem

[0002]织带在生产过程中,表面易产生毛球,影响织带的外观和后续使用性能;而织带烧毛机是一种能够去除织带表面的毛球的机器设备,现有织带烧毛机中存在对毛球的烧结控制不均匀,缺乏对织带的引导作用、传输存在不稳定等问题,且织带表面毛球烧结后会产生一层毛屑,在去除毛屑过程,又需要通过人工来去除,且毛屑会散落在地面,会污染环境,不利于环境的保护

Benefits of technology

本实用新型通过进料轮组件、出料轮组件、去结轮组件实现织带稳定输送与烧结后的毛屑去除;导向组件和限位组件确保织带传输位置准确,使烧毛更均匀;喷火组件可调节火焰大小,适应不同织带需求;废料斗和可拆卸废料盒便于毛屑收集清理;控制台实现自动化控制,操作便捷高效,整体提升了织带烧毛的质量和效率,即保证了工作稳定性,又有效避免环境污染。

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Abstract

The utility model relates to a technical field of loom belt processing equipment, especially to a loom belt surface singeing machine, including bottom plate, first frame, gas cabinet and second frame, are provided with feeding wheel subassembly, discharge wheel subassembly, first rotation subassembly, second rotation subassembly, third rotation subassembly, guide component, limiting component, fire spraying subassembly, waste hopper and control cabinet respectively on first frame and second frame, the utility model realizes loom belt stable delivery and after singeing the removal of the lint through feeding wheel subassembly, discharge wheel subassembly, knot removal wheel subassembly, guide component and limiting component ensure that loom belt transmission position is accurate, makes singeing more uniform, fire spraying subassembly can adjust the size of flame, adapts to different loom belt demand, waste hopper and detachable waste box facilitate the collection cleaning of the lint, the control console realizes the automation control, and the operation is convenient and efficient, and the overall improvement loom belt singeing quality and efficiency, guarantees the work stability, and effectively avoids environmental pollution.
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Description

Technical Field

[0001] This utility model relates to the field of ribbon processing equipment technology, and in particular to a ribbon surface singeing machine. Background Technology

[0002] During the production process, fuzz balls easily form on the surface of webbing, affecting its appearance and subsequent performance. A webbing singeing machine is a device that can remove fuzz balls from the surface of webbing. However, existing webbing singeing machines have problems such as uneven control of sintering fuzz balls, lack of guidance for the webbing, and unstable transmission. Furthermore, the sintering of fuzz balls on the surface of the webbing produces a layer of lint, which needs to be removed manually. The lint also scatters on the ground, polluting the environment and hindering environmental protection.

[0003] For example, Announcement No. CN217556498U describes a burr removal device for webbing processing, comprising a fixed platform and a movable rod. The fixed platform has slide rails at both ends of the movable rod, the slide rails being arranged along the width direction of the movable rod. The movable rod is slidably mounted on the slide rails. A webbing unwinding frame and a webbing winding frame are fixedly connected to both ends of the movable rod, respectively. A hot plate singeing machine and a gas singeing machine are respectively located on both sides of the movable rod on the fixed platform. However, this device lacks subsequent processing of the sintered burrs and lacks guidance for the webbing. When the webbing shifts, the hot plate singeing machine may cause uneven sintering of the webbing, affecting the sintering quality. Utility Model Content

[0004] The present invention aims to provide a singeing machine for the surface of a webbing to solve the problems mentioned in the background art. It has the advantages of stable webbing conveying, uniform singeing, and the ability to collect and process the shavings generated after sintering.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A singeing machine for webbing surface, used for sintering fuzz balls on the surface of webbing, includes a base plate, with first frames respectively arranged on the left and right sides of the top of the base plate. A gas cabinet is located on the right side of the first frame. A second frame, angled upwards, is located on the right side of the first frame and has a first rotating assembly at its top. A guide assembly is also arranged on the first frame above the gas cabinet. A limit assembly is also arranged on the second frame between the first rotating assembly and the guide assembly. A singeing cabinet is located on the left side of the guide assembly on the first frame. The singeing cabinet has a connected inlet and outlet at its bottom and top, respectively. A feed wheel assembly is located below the inlet on the first frame, and an outlet wheel is located above the outlet on the first frame. The assembly consists of a second rotating assembly, a de-caking wheel assembly, and a third rotating assembly arranged sequentially on the left side of the discharge wheel assembly on the first frame. Two cooling fans are located on the right side of the discharge wheel assembly on the first frame. Two sintering ports are also provided on the left and right sides of the singeing cabinet. A flame-spraying assembly passing through the two sintering ports is also provided on the first frame. A leak detection device is also provided on one side of the gas cabinet. A waste hopper is also provided on the first frame below the de-caking wheel assembly, with a removable waste box at the bottom of the waste hopper. A control console is also provided on one side of the first frame. The control console is electrically connected to the feed wheel assembly, discharge wheel assembly, de-caking wheel assembly, first rotating assembly, second rotating assembly, third rotating assembly, two cooling fans, and flame-spraying assembly.

[0006] Furthermore, the feeding wheel assembly includes two first feeding plates disposed on the front and rear sides of the first frame, with two feeding rotary seats fixedly connected to opposite sides of the two first feeding plates, and a feeding rotary rod rotatably connected between the two feeding rotary seats. A feeding motor is disposed on one side of the feeding rotary rod on the first frame, and the shaft of the feeding motor is driven to the feeding rotary rod via a coupling. A feeding rubber roller is sleeved on the outer wall of the feeding rotary rod. It also includes two second feeding plates disposed on the front and rear sides of the first frame, each second feeding plate having a feeding guide groove. Two feeding bolts are threadedly connected to one side of each of the two second feeding plates. The end is located inside the feed guide groove and is threadedly connected to the feed guide rod. The feed guide rod is located on the inner side of the two second feed plates and the two ends are fitted with feed guide rollers through two bearings. The feed guide rod is located on the outer side of the two second feed plates and the two ends are respectively rotatably connected to two sets of feed rotating plates. One set of feed rotating plates consists of two feed rotating plates rotatably connected to the upper and lower sides of one end of the feed guide rod. A feed fixing plate is fixedly connected to one side of the second feed plate. The upper and lower ends of the feed fixing plate are respectively rotatably connected to feed shaped plates. One end of the two feed rotating plates is rotatably connected to the upper and lower ends of the feed shaped plates. A feed fastening rod is also fastened to one side of the feed shaped plates.

[0007] Furthermore, the discharge wheel assembly includes two discharge seats disposed on the front and rear sides of the first frame, with a discharge rotating rod rotatably connected between the two discharge seats. A discharge motor is disposed on one side of the discharge rotating rod on the first frame, and the shaft of the discharge motor is driven to the discharge rotating rod via a coupling. A discharge rubber roller is sleeved on the outer wall of the discharge rotating rod. Each of the two discharge seats is also provided with a discharge guide groove, and two discharge bolts are threadedly connected to the top of each of the two discharge seats. One end of each discharge bolt is located in the discharge guide groove and is threadedly connected to a discharge guide rod. Discharge guide rollers are mounted on the inner ends of the two discharge seats via two bearings. Two sets of discharge rotating plates are rotatably connected to the outer ends of the two discharge seats. One set of discharge rotating plates consists of two discharge rotating plates rotatably connected to the upper and lower sides of one end of the discharge guide rod. A discharge fixing plate is fixedly connected to one side of the two discharge seats. Discharge shaped plates are rotatably connected to the upper and lower ends of the discharge fixing plate. One end of the two discharge rotating plates is rotatably connected to the upper and lower ends of the discharge shaped plates. A discharge fastening rod is also fastened to one side of the discharge shaped plates.

[0008] Furthermore, the de-knotting wheel assembly includes two de-knotting seats disposed on the front and rear sides of the first frame, with a de-knotting rotating rod rotatably connected between the two de-knotting seats. A de-knotting motor is disposed on one side of the de-knotting rotating rod on the first frame, and the rotating shaft of the de-knotting motor is driven to the de-knotting rotating rod via a coupling. A de-knotting rubber roller is sleeved on the outer wall of the de-knotting rotating rod. Each of the two de-knotting seats is also provided with a de-knotting guide groove, and two de-knotting bolts are threadedly connected to the top of each of the two de-knotting seats. One end of each of the two de-knotting bolts is located in the de-knotting guide groove and is threadedly connected to a de-knotting guide rod. Two de-knotting guide rollers are mounted on the inner ends of the two de-knotting seats via two bearings. Two sets of de-knotting rotating plates are rotatably connected to the outer ends of the two de-knotting seats. One set of de-knotting rotating plates consists of two de-knotting rotating plates rotatably connected to the upper and lower sides of one end of the de-knotting guide rod. A de-knotting fixing plate is fixedly connected to one side of the two de-knotting seats. A de-knotting shaped plate is rotatably connected to the upper and lower ends of the de-knotting fixing plate. One end of the two de-knotting rotating plates is rotatably connected to the upper and lower ends of the de-knotting shaped plate. A de-knotting fastening rod is also fastened to one side of the de-knotting shaped plate.

[0009] Furthermore, the first rotating assembly includes two first rotating seats mounted on the second frame, with a first rotating square rod rotatably connected between the two first rotating seats. A first rotating motor is mounted on the second frame on one side of the first rotating square rod, and the shaft of the first rotating motor is connected to the first rotating square rod via a coupling.

[0010] Furthermore, the second rotating assembly includes two second rotating seats mounted on the first frame, with a second rotating square rod rotatably connected between the two second rotating seats. A second rotating motor is mounted on the first frame on one side of the second rotating square rod, and the shaft of the second rotating motor is connected to the second rotating square rod via a coupling.

[0011] Furthermore, the third rotating assembly includes two third rotating seats mounted on the first frame, with a third rotating square rod rotatably connected between the two third rotating seats. A third rotating motor is mounted on the first frame on one side of the third rotating square rod, and the rotating shaft of the third rotating motor is connected to the third rotating square rod via a coupling.

[0012] Furthermore, the guiding assembly includes, from left to right, two guide connecting seats, two guide fixing plates, two guide rotating seats, and two L-shaped mounting plates arranged on the first frame; a guide connecting rod is fixedly connected between the two guide connecting seats, and two adjustable guide adjusting blocks are sleeved on the guide connecting rod; two elongated guide plates are fixedly connected to the adjacent sides of the two guide adjusting blocks; a guide fixing rod is fixedly connected between the two guide fixing plates, and an adjustable guide adjusting plate is sleeved on the guide fixing rod; a guide fixing block is installed on the top of the guide adjusting plate, and a guide fixing wheel is fitted at one end of the guide fixing block; a guide rotating rod is rotatably connected between the two guide rotating seats, and two adjustable guide rotating wheels are sleeved on the guide rotating rod; the guide fixing wheel is located between the two guide rotating wheels; three guide mounting rods are fixedly connected between the two L-shaped mounting plates, and two adjustable guide mounting plates are sleeved on each of the three guide mounting rods; a detection module is installed on the top of the guide mounting plate through an L-shaped connecting plate.

[0013] Furthermore, the limiting assembly includes several sets of limiting rotating seats disposed on the inclined surface of the second frame, wherein one set of limiting rotating seats consists of two limiting rotating seats disposed on the inclined surface of the second frame, and a limiting rotating rod is rotatably connected between the two limiting rotating seats, and two adjustable limiting wheels are sleeved on the limiting rotating rod.

[0014] Furthermore, the flame-spraying assembly includes two mounting blocks disposed at the left and right ends of the first frame, two gas pipes respectively mounted on the two mounting blocks, the two gas pipes extending into the sintering port and connected to two flame-spraying guns respectively, two ignition modules respectively fitted on the two flame-spraying guns, and regulating valves also disposed on the gas pipes.

[0015] Compared with the prior art, the ribbon surface singeing machine provided by this utility model has the following beneficial effects: This invention achieves stable conveying of the webbing and removal of lint after sintering through a feeding wheel assembly, a discharging wheel assembly, and a de-knotting wheel assembly; a guiding assembly and a limiting assembly ensure accurate conveying position of the webbing, making the singeing more uniform; a flame-spraying assembly allows for adjustable flame size to adapt to different webbing needs; a waste hopper and a detachable waste box facilitate lint collection and cleaning; and a control console enables automated control, making operation convenient and efficient. Overall, this invention improves the quality and efficiency of webbing singeing, ensuring operational stability while effectively avoiding environmental pollution. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of a ribbon surface singeing machine according to the present invention; Figure 2 This is another overall structural schematic diagram of a ribbon surface singeing machine according to the present invention; Figure 3 This is a schematic cross-sectional view of a ribbon surface singeing machine according to the present invention; Figure 4 This is a schematic diagram of the feed wheel assembly of a ribbon surface singeing machine according to the present invention; Figure 5 This is another structural schematic diagram of the feed wheel assembly of a ribbon surface singeing machine according to the present invention; Figure 6 This is a schematic diagram of the discharge wheel assembly and the de-knotting wheel assembly of a ribbon surface singeing machine according to the present invention; Figure 7 This is a schematic diagram of the structure of the first, second, and third rotating components of a ribbon surface singeing machine according to this utility model; Figure 8 This is a schematic diagram of the structure of the first and second guide components of a ribbon surface singeing machine according to the present invention; Figure 9 for Figure 3 An enlarged view of point A in the diagram; Figure 10 This is a schematic diagram of the structure of the guide assembly of a ribbon surface singeing machine according to the present invention; Figure 11 This is a schematic diagram of the limiting component of a ribbon surface singeing machine according to the present invention; Figure 12 for Figure 3 Enlarged diagram of point B in the diagram; Figure 13 This is a schematic diagram of the flame-spraying component of a ribbon surface singeing machine according to the present invention; Figure 14 This is a schematic diagram of the control console of a ribbon surface singeing machine according to the present invention.

[0017] Numbered in the diagram: 1. Base plate; 11. Adjustable foot pad; 12. Adjustable guide wheel; 13. First frame; 14. Second frame; 15. Gas cabinet; 151. First door panel; 16. Singeing cabinet; 161. Second door panel; 162. Belt inlet; 163. Belt outlet; 164. Sintering port; 165. Leakage detection device; 166. Regulating valve; 17. Control console; 171. STOP emergency stop button; 18. Waste hopper; 181. Waste box; 19. Conduit cabinet; 191. Conduit port; 110. Cooling fan; 2. Feeding wheel assembly; 21. First feeding plate; 211. Feeding rotary seat; 212. Feeding rubber roller; 213. Feeding motor; 22. Second feeding plate; 221. Feeding guide groove; 222. Feeding bolt; 223. Feeding guide roller; 224. Feeding rotary plate; 225. Feeding fixing plate; 226. Feeding shaped plate; 227. Feeding fastening rod; 3. Discharge wheel assembly; 31. Discharge seat; 311. Discharge rubber roller; 312. Discharge motor; 313. Discharge guide groove; 314. Discharge bolt; 315. Discharge guide roller; 316. Discharge rotating plate; 317. Discharge fixing plate; 318. Discharge irregular plate; 319. Discharge fastening rod; 4. De-knotting wheel assembly; 41. De-knotting seat; 411. De-knotting rubber roller; 412. De-knotting motor; 413. De-knotting guide groove; 414. De-knotting bolt; 415. De-knotting guide roller; 416. De-knotting rotating plate; 417. De-knotting fixing plate; 418. De-knotting irregular plate; 419. De-knotting fastening rod; 5. First rotating assembly; 51. First rotating base; 52. First rotating square rod; 53. First rotating motor; 6. Second rotating assembly; 61. Second rotary base; 62. Second rotating square rod; 63. Second rotating motor; 7. Third rotating assembly; 71. Third rotating base; 72. Third rotating square rod; 73. Third rotating motor; 8. Guide assembly; 81. Guide connecting seat; 811. Guide connecting rod; 812. Guide adjusting block; 813. Long guide plate; 82. Guide fixing plate; 821. Guide fixing rod; 822. Guide adjusting plate; 823. Guide fixing block; 83. Guide rotating seat; 831. Guide rotating rod; 832. Guide rotating wheel; 84. L-shaped mounting plate; 841. Guide mounting rod; 842. Guide mounting plate; 843. Detection module; 9. Limiting assembly; 91. Limiting rotary seat; 92. Limiting rotary rod; 93. Limiting wheel; 10. Flame-throwing assembly; 101. Mounting block; 102. Gas pipe; 103. Flame-throwing gun; 104. Ignition module; 200. Webbing collection box; 300. Webbing placement box; 400. First guide assembly; 401. First L-plate; 402. First guide rod; 403. First adjusting plate; 500, Second guide assembly; 501, Second L-plate; 502, Second guide rod; 503, Second adjustment plate. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0019] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations are intended to cover non-exclusive inclusion, such that an article or apparatus comprising a list of elements includes not only those elements but also other elements not expressly listed. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the article or apparatus that includes said element.

[0020] Words like "connect" or "link" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. "Up," "down," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the object being described changes, the relative positional relationship also changes accordingly.

[0021] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.

[0022] like Figures 1-3As shown, a singeing machine for webbing surface is used for sintering fuzz balls on the surface of webbing. It includes a base plate 1, with first frames 13 respectively arranged on the left and right sides of the top of the base plate 1. A gas cabinet 15 is located on the right side of the first frame 13. A second frame 14, angled upwards, is located on the right side of the first frame 13 and the gas cabinet 15. A first rotating assembly 5 is located on the top of the second frame 14. A guide assembly 8 is also located on the top of the first frame 13 and the gas cabinet 15. A limit assembly 9 is also located on the second frame 14 between the first rotating assembly 5 and the guide assembly 8. A singeing cabinet 16 is located on the left side of the guide assembly 8 on the first frame 13. The bottom and top of the singeing cabinet 16 have a communicating tape inlet 162 and a tape outlet 163, respectively. A feed wheel assembly 2 is located below the feed inlet 162 on the first frame 13, and a discharge wheel assembly 3 is located above the discharge outlet 163 on the first frame 13. Sequentially arranged on the left side of the discharge wheel assembly 3 on the first frame 13 are... The machine is equipped with a second rotating assembly 6, a de-slagging wheel assembly 4, and a third rotating assembly 7. Two cooling fans 110 are installed on the right side of the discharge wheel assembly 3 on the first frame 13. Two sintering ports 164 are also provided on the left and right sides of the singeing cabinet 16. A flame-spraying assembly 10 passing through the two sintering ports 164 is also provided on the first frame 13. A waste hopper 18 is also provided on the first frame 13 below the de-slagging wheel assembly 4. A detachable waste box 181 is provided at the bottom of the waste hopper 18. A control console 17 is also provided on one side of the first frame 13. The control console 17 is electrically connected to the feed wheel assembly 2, the discharge wheel assembly 3, the de-slagging wheel assembly 4, the first rotating assembly 5, the second rotating assembly 6, the third rotating assembly 7, the two cooling fans 110, and the flame-spraying assembly 10. The control console 17 controls the driving of the feed wheel assembly 2, the discharge wheel assembly 3, the first rotating assembly 5, the second rotating assembly 6, the third rotating assembly 7, the two cooling fans 110, and the flame-spraying assembly 10.

[0023] The conveying process of the webbing: The webbing is conveyed through the first rotating assembly 5, the limiting assembly 9, the guiding assembly 8, the feeding wheel assembly 2, the singeing cabinet 16, the discharging wheel assembly 3, the second rotating assembly 6, the de-knotting wheel assembly 4, and the third rotating assembly 7, that is, as follows: Figure 3 As shown by the dashed line.

[0024] The gas cabinet 15 is also hinged to the opposite sides of the first door panel 151, which can be opened and closed. The gas cabinet 15 is used to hold the gas source (gas cylinder), and the gas source can be replaced through the first door panel 151. The singeing cabinet 16 has a second door panel 161 that can be opened and closed, which is connected to one side by louvers. The interior of the singeing cabinet 16 can be observed and cleaned through the second door panel 161. The webbing enters the singeing cabinet 16 through the feed wheel assembly 2 and the feed port 162. The flame assembly 10 sinters the two sides of the webbing.

[0025] like Figures 1-5As shown, specifically, the feeding wheel assembly 2 includes two first feeding plates 21 disposed on the front and rear sides of the first frame 13. Two feeding rotary seats 211 are fixedly connected to the opposite sides of the two first feeding plates 21. A feeding rotary rod is rotatably connected between the two feeding rotary seats 211. A feeding motor 213 is disposed on one side of the feeding rotary rod of the first frame 13. The rotating shaft of the feeding motor 213 is connected to the feeding rotary rod through a coupling. A feeding rubber roller 212 is sleeved on the outer wall of the feeding rotary rod. The feeding motor 213 is electrically connected to the control console 17. The control console 17 controls the feeding motor 213 to drive the feeding rotary rod to rotate, thereby driving the feeding rubber roller 212 to rotate. The feed roller assembly 2 also includes two second feed plates 22 disposed on the front and rear sides of the first frame 13. Each of the two second feed plates 22 is provided with a feed guide groove 221. Two feed bolts 222 are threadedly connected to one side of each of the two second feed plates 22. One end of each feed bolt 222 is located in the feed guide groove 221 and is threadedly connected to a feed guide rod. Feed guide rollers 223 are sleeved on both ends of the feed guide rod located on the inner side of the two second feed plates 22 through two bearings. Two sets of feed rotating plates 224 are rotatably connected to both ends of the feed guide rod located on the outer side of the two second feed plates 22. One set of feed rotating plates 224 consists of two feed rotating plates 224 rotatably connected to the upper and lower sides of one end of the feed guide rod. A feed fixing plate is fixedly connected to one side of the second feed plate 22. 225, the upper and lower ends of the feeding fixed plate 225 are respectively rotatably connected to the feeding shaped plate 226, one end of the two feeding rotating plates 224 is rotatably connected to the upper and lower ends of the feeding shaped plate 226, and a feeding fastening rod 227 is also fastened to one side of the feeding shaped plate 226; the position of the feeding rotating rod can be adjusted by the feeding bolt 222, thereby adjusting the magnitude of the mutual contact force between the feeding guide roller 223 and the feeding rubber roller 212. The rotatably connected feeding rotating plate 224 and feeding shaped plate 226 can buffer the squeezing force of the webbing between the feeding rubber roller 212 and the feeding guide roller 223, avoiding damage to the webbing; the feeding guide roller 223 is rotated by the feeding rubber roller 212, thereby realizing the transmission function of the webbing.

[0026] like Figures 1-3 and Figure 6 As shown, specifically, the discharge wheel assembly 3 includes two discharge seats 31 disposed on the front and rear sides of the first frame 13, and a discharge rotating rod is rotatably connected between the two discharge seats 31. A discharge motor 312 is disposed on one side of the discharge rotating rod on the first frame 13. The rotating shaft of the discharge motor 312 is connected to the discharge rotating rod through a coupling. A discharge rubber roller 311 is sleeved on the outer wall of the discharge rotating rod. The discharge motor 312 is electrically connected to the control console 17. The control console 17 controls the discharge motor 312 to drive the discharge rotating rod to rotate, thereby driving the discharge rubber roller 311 to rotate. Both discharge seats 31 are also provided with discharge guide grooves 313. Two discharge bolts 314 are threadedly connected to the top of each discharge seat 31. One end of each discharge bolt 314 is located within the discharge guide groove 313 and threadedly connected to a discharge guide rod. Discharge guide rollers 315 are mounted on the inner sides of the two discharge seats 31 via two bearings. Two sets of discharge rotating plates 316 are rotatably connected to the outer sides of the two discharge seats 31. One set of discharge rotating plates 316 consists of two discharge rotating plates 316 rotatably connected to the upper and lower sides of one end of the discharge guide rod. A discharge fixing plate 317 is fixedly connected to one side of each discharge seat 31. The upper and lower ends of the discharge fixing plate 317 are respectively rotated... The device is dynamically connected to a discharge shaped plate 318. One end of each of the two discharge rotating plates 316 is rotatably connected to the upper and lower ends of the discharge shaped plate 318. A discharge fastening rod 319 is also fastened to one side of the discharge shaped plate 318. The position of the discharge rotating rod can be adjusted by the discharge bolt 314, thereby adjusting the magnitude of the mutual contact force between the discharge guide roller 315 and the discharge rubber roller 311. The rotatably connected discharge rotating plate 316 and discharge shaped plate 318 can buffer the squeezing force of the webbing between the discharge rubber roller 311 and the discharge guide roller 315, avoiding damage to the webbing. The discharge guide roller 315 is rotated by the discharge rubber roller 311, thereby realizing the transmission function of the webbing.

[0027] Among them, the two cooling fans 110 are located on the right side of the first discharge rubber roller 311 and the discharge guide roller 315. The two cooling fans 110 can cool the sintered webbing with air, so that the molten hair on the surface of the webbing can be cooled and solidified quickly, laying the groundwork for the next de-knotting process.

[0028] like Figures 1-3 and Figure 6 As shown, specifically, the structure of the de-knotting wheel assembly 4 is the same as that of the discharge wheel assembly 3. The de-knotting wheel assembly 4 includes two de-knotting seats 41 disposed on the front and rear sides of the first frame 13. A de-knotting rotating rod is rotatably connected between the two de-knotting seats 41. A de-knotting motor 412 is disposed on one side of the de-knotting rotating rod on the first frame 13. The rotating shaft of the de-knotting motor 412 is connected to the de-knotting rotating rod through a coupling. A de-knotting rubber roller 411 is sleeved on the outer wall of the de-knotting rotating rod. The de-knotting motor 412 is electrically connected to the control console 17. The control console 17 controls the de-knotting motor 412 to drive the de-knotting rotating rod to rotate, thereby driving the de-knotting rubber roller 411 to rotate. Each of the two knot removal seats 41 is also provided with a knot removal guide groove 413. Two knot removal bolts 414 are threadedly connected to the top of each of the two knot removal seats 41. One end of each of the two knot removal bolts 414 is located within the knot removal guide groove 413 and is threadedly connected to a knot removal guide rod. Knot removal guide rollers 415 are mounted on the inner sides of the two knot removal seats 41 via two bearings at both ends of the knot removal guide rod. Two sets of knot removal rotating plates 416 are rotatably connected to the outer sides of the two knot removal seats 41. One set of knot removal rotating plates 416 consists of two knot removal rotating plates 416 rotatably connected to the upper and lower sides of one end of the knot removal guide rod. A knot removal fixing plate 417 is fixedly connected to one side of each of the two knot removal seats 41. The upper and lower ends of the knot removal fixing plate 417 are respectively rotated... A de-knotting shaped plate 418 is movably connected, and one end of two de-knotting rotating plates 416 is rotatably connected to the upper and lower ends of the de-knotting shaped plate 418. A de-knotting fastening rod 419 is also fastened to one side of the de-knotting shaped plate 418. The position of the de-knotting rotating rod can be adjusted by the de-knotting bolt 414, thereby adjusting the magnitude of the mutual abutment force between the de-knotting guide roller 415 and the de-knotting rubber roller 411. The de-knotting rotating plate 416 and the de-knotting shaped plate 418, which are rotatably connected, can buffer the squeezing force of the webbing between the de-knotting rubber roller 411 and the de-knotting guide roller 415, so as to avoid damage to the webbing. The de-knotting guide roller 415 is rotated by the de-knotting rubber roller 411, thereby realizing the transmission function of the webbing. The first frame 13 is equipped with a waste hopper 18 located below the de-knotting roller 411 and the de-knotting guide roller 415. The bottom of the waste hopper 18 is equipped with a detachable waste box 181. The bottom of the waste hopper 18 has a slot, and the waste box 181 is connected to the waste hopper 18 by the limiting engagement of the slot, which facilitates the removal and cleaning of the waste box 181. The de-knotting roller 411 and the de-knotting guide roller 415 can remove lint from the sintered and cooled webbing, and can squeeze the sintered lint attached to the webbing after sintering, causing it to fall off and fall into the waste hopper 18 below, and then fall into the waste box 181 for collection, which can effectively protect the working environment.

[0029] like Figures 1-3 and Figure 7 As shown, specifically, the first rotating assembly 5 includes two first rotating seats 51 mounted on the second frame 14, with a first rotating square rod 52 rotatably connected between the two first rotating seats 51. A first rotating motor 53 is mounted on the second frame 14 on one side of the first rotating square rod 52, and the rotating shaft of the first rotating motor 53 is connected to the first rotating square rod 52 via a coupling. The first rotating motor 53 drives the first rotating square rod 52 to rotate, thereby driving the rotation of the webbing and guiding the webbing. Specifically, the second rotating assembly 6 has the same structure as the first rotating assembly 5. The second rotating assembly 6 includes two second rotating seats 61 mounted on the first frame 13. A second rotating square rod 62 is rotatably connected between the two second rotating seats 61. A second rotating motor 63 is mounted on the first frame 13 on one side of the second rotating square rod 62. The rotating shaft of the second rotating motor 63 is connected to the second rotating square rod 62 via a coupling. Specifically, the third rotating assembly 7 has the same structure as the first rotating assembly 5 and the second rotating assembly 6. The third rotating assembly 7 includes two third rotating seats 71 mounted on the first frame 13. A third rotating square rod 72 is rotatably connected between the two third rotating seats 71. A third rotating motor 73 is mounted on the first frame 13 on one side of the third rotating square rod 72. The rotating shaft of the third rotating motor 73 is connected to the third rotating square rod 72 via a coupling. The working principles of the second rotating assembly 6 and the third rotating assembly 7 are the same as those of the first rotating assembly 5, and will not be described in detail again.

[0030] like Figures 1-3 and Figure 8 As shown, to improve the stability of the webbing output, a first guide assembly 400 is provided on the first frame 13 between the discharge wheel assembly 3 and the second rotating assembly 6, and a second guide assembly 500 is provided on the first frame 13 between the de-knotting assembly and the third rotating assembly 7. The first guide assembly 400 includes two first L plates 401 disposed on the first frame 13, and two first guide rods 402 are fixedly connected between the two first L plates 401. Two adjustable first adjusting plates 403 are respectively sleeved at both ends of the two first guide rods 402. The distance between the two first adjusting plates 403 can be adjusted to adapt to the conveying requirements of webbing of different widths. The webbing passes between the two first guide rods 402 and between the two first adjusting plates 403. The two first guide rods 402 and the two first adjusting plates 403 can limit and guide the conveying process of the webbing to prevent the webbing from deviating. The second guide assembly 500 has the same structure and function as the first guide assembly 400, including two second L plates 501 disposed on the first frame 13, two second guide rods 502 fixedly connected between the two second L plates 501, and two adjustable second adjustment plates 503 respectively sleeved at both ends of the two second guide rods 502.

[0031] like Figures 1-3 , Figure 9 and Figure 10 As shown, specifically, the guide assembly 8 includes two guide connecting seats 81, two guide fixing plates 82, two guide rotating seats 83 and two L-shaped mounting plates 84 arranged sequentially from left to right on the first frame 13; Among them, a guide connecting rod 811 is fixedly connected between the two guide connecting seats 81, and two adjustable guide adjusting blocks 812 are sleeved on the guide connecting rod 811. Two elongated guide plates 813 are fixedly connected to the adjacent side of the two guide adjusting blocks 812 respectively. The guide adjusting blocks 812 can adjust the distance between the two elongated guide plates 813 to adapt to the conveying needs of webbing of different widths. The two elongated guide plates 813 can guide and limit the webbing to prevent the webbing from deviating and affecting the work quality of subsequent sintering processes. Among them, a guide fixing rod 821 is fixedly connected between the two guide fixing plates 82, and an adjustable guide adjusting plate 822 is sleeved on the guide fixing rod 821. A guide fixing block 823 is installed on the top of the guide adjusting plate 822, and a guide fixing wheel is sleeved on one end of the guide fixing block 823; the guide fixing wheel can be replaced for different width specifications of webbing. The guide rotating rod 831 is rotatably connected between the two guide rotating seats 83. Two adjustable guide rotating wheels 832 are sleeved on the guide rotating rod 831. The guide fixed wheel is located between the two guide rotating wheels 832. The distance between the two guide rotating wheels 832 can be adjusted to adapt to the conveying requirements of webbing of different widths. The guide adjusting plate 822 can adjust the corresponding position between the guide fixed wheel and the two guide rotating wheels 832. The guide adjusting plate 822 can limit and abut the webbing located between the two guide rotating wheels 832, which can effectively prevent the position of the webbing from shifting. Three guide mounting rods 841 are fixedly connected between the two L-shaped mounting plates 84. Each of the three guide mounting rods 841 is fitted with two adjustable guide mounting plates 842. A detection module 843 is mounted on the top of the guide mounting plates 842 via an L-shaped connecting plate. The spacing between the two guide mounting plates 842 can be adjusted to adapt to different webbing conveying requirements. The detection module 843 is electrically connected to the control console 17. The detection module 843 can detect the amount of lint on the surface of the webbing in real time, thereby adjusting the speed of the feed motor 213 and the discharge motor 312 through the control console 17 to achieve the quality of sintering on the surface of the webbing.

[0032] like Figures 1-3 and Figure 12 As shown, specifically, the limiting component 9 includes several sets of limiting rotating seats 91 disposed on the inclined surface of the second frame 14. The several sets of limiting rotating seats 91 can be set according to the set length of the second frame 14. Among them, the several sets of limiting rotating seats 91 are 3 sets of limiting rotating seats 91. One set of limiting rotating seats 91 consists of two limiting rotating seats 91 disposed on the inclined surface of the second frame 14. A limiting rotating rod 92 is rotatably connected between the two limiting rotating seats 91. Two adjustable limiting wheels 93 are sleeved on the limiting rotating rod 92. The distance between the two limiting wheels 93 can be adjusted to adapt to different webbing conveying requirements. At the same time, it plays a limiting role for the webbing and prevents the webbing from shifting position during the conveying process.

[0033] like Figures 1-3 , Figure 12 and Figure 13 As shown, specifically, the flame-spraying assembly 10 includes two mounting blocks 101 located at the left and right ends of the first frame 13. Two gas pipes 102 are respectively mounted on the two mounting blocks 101. The two gas pipes 102 extend into the sintering port 164 and are connected to two flame-spraying guns 103. Two ignition modules 104 are respectively fitted on the two flame-spraying guns 103. A regulating valve 166 is also provided on the gas pipe 102. The regulating valve 166 can adjust the gas intake of the gas pipe 102, thereby adjusting the flame size of the flame-spraying gun 103. It can be adjusted according to different webbing widths and the amount of lint, etc. The ignition module 104 is electrically connected to the control console 17. The control console 17 can control the power supply of the ignition module 104, thereby igniting the flame-spraying gun 103 that is supplied with gas. No manual ignition is required, and the operation is simple and safe.

[0034] A connecting conduit cabinet 19 is also provided on one side of the gas cabinet 15, below the singeing cabinet 16. Two conduit ports 191 are provided on the conduit cabinet 19, and the gas pipe 102 is connected to the gas tank through the conduit ports 191.

[0035] like Figure 1 , Figure 13 and Figure 14 As shown, for safety reasons, a leak detection device 165 is installed on one side of the gas cabinet 15. The detection end of the leak detection device 165 is located on the inner wall of the gas cabinet 15, which can detect gas leaks in real time. The leak detection device 165 is electrically connected to the control panel 17. If a gas leak is detected, the leak detection device 165 can force the singeing machine to shut down through the control panel 17. The control panel 17 is equipped with a STOP emergency stop button 171. When an abnormality occurs during operation, the machine can be forcibly shut down through the STOP emergency stop button 171.

[0036] like Figures 1-3 As shown, in order to facilitate the movement of this singeing machine and adapt it to different working environments, four adjustable feet 11 are provided at the bottom of the base plate 1 to adjust the working height of the singeing machine. Adjustable guide wheels 12 that can be locked are also provided at the bottom of the base plate 1 next to the four adjustable feet 11. The adjustable guide wheels 12 facilitate the movement of this singeing machine.

[0037] Working principle: First, a webbing collection box 200 is placed on the left side of the first frame 13, below the third rotating assembly 7, and a webbing placement box 300 is placed on the right side of the first frame 13, below the first rotating assembly 5 (e.g., Figure 3As shown), the webbing placement box 300 is used to place the webbing that needs to be sintered into balls, and the webbing collection box 200 is used to collect the sintered webbing; Subsequently, the webbing placed in the webbing placement box 300 passes sequentially through the first rotating square rod 52, the two limiting wheels 93, the two guide mounting plates 842, the guide fixing wheel and the two guide rotating wheels 832, the two long guide plates 813, the feeding rubber roller 212 and the feeding guide roller 223, the discharging rubber roller 311 and the discharging guide roller 315, the two first guide rods 402 and the two first adjusting plates 403, the second rotating square rod 62, the de-knotting rubber roller 411 and the de-knotting guide roller 415, the two second guide rods 502 and the two second adjusting plates 503, and the third rotating square rod 72, and finally falls into the webbing collection box 200; Subsequently, the control console 17 starts the rotation of each motor, realizing the rotation of the first rotating square rod 52, the second rotating square rod 62, the third rotating square rod 72, the feeding rubber roller 212, the discharging rubber roller 311, and the de-knotting rubber roller 411, thereby driving the conveying of the webbing. Then, the control console 17 starts the ignition module 104 to ignite the flame gun 103, and the regulating valve 166 adjusts the flame of the flame gun 103. The two flame guns 103 ignite and sinter the two surfaces of the webbing, thereby achieving stable conveying of the webbing, sintering of surface lint, and lint removal after sintering (the waste hopper 18 collects the fallen lint). When a gas leak occurs, the leak detection device 165 will trigger an electrical signal to be transmitted to the control console 17, which will then forcibly shut down the singeing machine. In the event of a malfunction during operation, the singeing machine can be forcibly stopped by pressing the STOP emergency stop button 171 on the control panel 17, thus ensuring the safety and reliability of the singeing machine.

[0038] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A singeing machine for the surface of a webbing, used for sintering fuzz balls on the surface of a webbing, characterized in that, The base plate (1) is provided with a first frame (13) on the top left and right sides of the base plate (1). A gas cabinet (15) is provided on the right side of the first frame (13). A second frame (14) is provided on the right side of the first frame (13) and angled upwards. A first rotating component (5) is provided on the top of the second frame (14). A guide component (8) is also provided on the top of the first frame (13) and the guide component (8). A limit assembly (9) is also provided between the components (8). A singeing cabinet (16) is provided on the first frame (13) to the left of the guide assembly (8). The bottom and top of the singeing cabinet (16) are respectively provided with a connecting inlet (162) and an outlet (163). A feed wheel assembly (2) is provided on the first frame (13) below the inlet (162). A discharge wheel assembly (3) is provided on the first frame (13) above the outlet (163). The left side of the feed wheel assembly (3) is provided with a second rotating assembly (6), a desiccant assembly (4), and a third rotating assembly (7). Two cooling fans (110) are provided on the right side of the discharge wheel assembly (3) on the first frame (13). Two sintering ports (164) are also provided on the left and right sides of the singeing cabinet (16). A flame-spraying assembly (10) passing through the two sintering ports (164) is also provided on the first frame (13). A leak detection device (165) is also provided on one side of the gas cabinet (15). (13) A waste hopper (18) is also provided below the de-caking wheel assembly (4). A detachable waste box (181) is provided at the bottom of the waste hopper (18). A control console (17) is also provided on one side of the first frame (13). The control console (17) is electrically connected to the feed wheel assembly (2), the discharge wheel assembly (3), the de-caking wheel assembly (4), the first rotating assembly (5), the second rotating assembly (6), the third rotating assembly (7), the two cooling fans (110), and the flame-spraying assembly (10).

2. The ribbon surface singeing machine according to claim 1, characterized in that, The feeding wheel assembly (2) includes two first feeding plates (21) arranged on the front and rear sides of the first frame (13). Two feeding rotary seats (211) are fixedly connected to the opposite sides of the two first feeding plates (21). A feeding rotary rod is rotatably connected between the two feeding rotary seats (211). A feeding motor (213) is arranged on one side of the feeding rotary rod of the first frame (13). The rotating shaft of the feeding motor (213) is connected to the feeding rotary rod through a coupling. A feeding rubber roller (212) is sleeved on the outer wall of the feeding rotary rod. It also includes two second feed plates (22) set on the front and rear sides of the first frame (13). Each of the two second feed plates (22) is provided with a feed guide groove (221). Two feed bolts (222) are threaded to one side of each of the two second feed plates (22). One end of each feed bolt (222) is located in the feed guide groove (221) and is threaded to a feed guide rod. The feed guide rod is located on the inner side of the two second feed plates (22) and is fitted with feed guide rollers (223) through two bearings at both ends. The feed guide rod is located on the outer side of the two second feed plates (22) and rotates at both ends. The moving connection has two sets of feeding turn plates (224). One set of feeding turn plates (224) consists of two feeding turn plates (224) rotatably connected to the upper and lower sides of one end of the feeding guide rod. A feeding fixing plate (225) is fixedly connected to one side of the second feeding plate (22). Feeding shaped plates (226) are rotatably connected to the upper and lower ends of the feeding fixing plate (225). One end of the two feeding turn plates (224) is rotatably connected to the upper and lower ends of the feeding shaped plate (226). A feeding fastening rod (227) is also fastened to one side of the feeding shaped plate (226).

3. The ribbon surface singeing machine according to claim 1, characterized in that, The discharge wheel assembly (3) includes two discharge seats (31) arranged on the front and rear sides of the first frame (13). A discharge rotating rod is rotatably connected between the two discharge seats (31). A discharge motor (312) is arranged on one side of the discharge rotating rod of the first frame (13). The rotating shaft of the discharge motor (312) is connected to the discharge rotating rod through a coupling. A discharge rubber roller (311) is sleeved on the outer wall of the discharge rotating rod. Both discharge seats (31) are also provided with discharge guide grooves (313). The top of the two discharge seats (31) is threaded with two discharge bolts (314). One end of the two discharge bolts (314) is located in the discharge guide groove (313) and is threaded with a discharge guide rod. The discharge guide rod is located on the inner side of the two discharge seats (31) and the two ends are fitted with discharge guide rollers (315) through two bearings. The two ends of the discharge guide rod are located on the outer side of the two discharge seats (31) and are rotatably connected with two sets of discharge rotating plates (316). A set of discharge rotating plates (316) consists of two discharge rotating plates (316) rotatably connected to the upper and lower sides of one end of the discharge guide rod. A discharge fixing plate (317) is fixedly connected to one side of the two discharge seats (31). Discharge shaped plates (318) are rotatably connected to the upper and lower ends of the discharge fixing plate (317). One end of the two discharge rotating plates (316) is rotatably connected to the upper and lower ends of the discharge shaped plate (318). A discharge fastening rod (319) is also fastened to one side of the discharge shaped plate (318).

4. A singeing machine for the surface of a ribbon according to claim 1, characterized in that, The de-knotting wheel assembly (4) includes two de-knotting seats (41) disposed on the front and rear sides of the first frame (13), and a de-knotting rotating rod is rotatably connected between the two de-knotting seats (41). A de-knotting motor (412) is disposed on one side of the de-knotting rotating rod of the first frame (13). The rotating shaft of the de-knotting motor (412) is connected to the de-knotting rotating rod through a coupling. A de-knotting rubber roller (411) is sleeved on the outer wall of the de-knotting rotating rod. Both de-knotting seats (41) are also provided with de-knotting guide grooves (413). The top of each of the two de-knotting seats (41) is threaded with two de-knotting bolts (414). One end of each of the two de-knotting bolts (414) is located in the de-knotting guide groove (413) and is threaded with a de-knotting guide rod. The de-knotting guide rod is located on the inner side of the two de-knotting seats (41) and is fitted with de-knotting guide rollers (415) through two bearings. The de-knotting guide rod is located on the outer side of the two de-knotting seats (41) and is rotatably connected to two sets of de-knotting rotating plates (416). A set of knot removal rotating plates (416) consists of two knot removal rotating plates (416) rotatably connected to the upper and lower sides of one end of the knot removal guide rod. A knot removal fixing plate (417) is fixedly connected to one side of the two knot removal seats (41). A knot removal irregular plate (418) is rotatably connected to the upper and lower ends of the knot removal fixing plate (417). One end of the two knot removal rotating plates (416) is rotatably connected to the upper and lower ends of the knot removal irregular plate (418). A knot removal fastening rod (419) is also fastened to one side of the knot removal irregular plate (418).

5. A singeing machine for the surface of a ribbon according to claim 1, characterized in that, The first rotating assembly (5) includes two first rotating seats (51) mounted on the second frame (14), and a first rotating square rod (52) is rotatably connected between the two first rotating seats (51). A first rotating motor (53) is mounted on the second frame (14) on one side of the first rotating square rod (52), and the rotating shaft of the first rotating motor (53) is connected to the first rotating square rod (52) via a coupling.

6. A singeing machine for the surface of a ribbon according to claim 1, characterized in that, The second rotating assembly (6) includes two second rotating seats (61) mounted on the first frame (13), and a second rotating square rod (62) is rotatably connected between the two second rotating seats (61). A second rotating motor (63) is mounted on the first frame (13) on one side of the second rotating square rod (62), and the rotating shaft of the second rotating motor (63) is connected to the second rotating square rod (62) via a coupling.

7. A ribbon surface singeing machine according to claim 1, characterized in that, The third rotating assembly (7) includes two third rotating seats (71) mounted on the first frame (13), and a third rotating square rod (72) is rotatably connected between the two third rotating seats (71). A third rotating motor (73) is mounted on the first frame (13) on one side of the third rotating square rod (72), and the rotating shaft of the third rotating motor (73) is connected to the third rotating square rod (72) via a coupling.

8. A ribbon surface singeing machine according to claim 1, characterized in that, The guide assembly (8) includes two guide connecting seats (81), two guide fixing plates (82), two guide rotating seats (83) and two L-shaped mounting plates (84) arranged sequentially from left to right on the first frame (13). A guide connecting rod (811) is fixedly connected between the two guide connecting seats (81). Two adjustable guide adjusting blocks (812) are sleeved on the guide connecting rod (811). Two elongated guide plates (813) are fixedly connected to the adjacent side of the two guide adjusting blocks (812). A guide fixing rod (821) is fixedly connected between the two guide fixing plates (82). An adjustable guide adjusting plate (822) is sleeved on the guide fixing rod (821). A guide fixing block (823) is installed on the top of the guide adjusting plate (822). A guide fixing wheel is sleeved on one end of the guide fixing block (823). A guide rotating rod (831) is rotatably connected between the two guide rotating seats (83), and two adjustable guide rotating wheels (832) are sleeved on the guide rotating rod (831). The guide fixed wheel is located between the two guide rotating wheels (832). Three guide mounting rods (841) are fixedly connected between the two L-shaped mounting plates (84). Each of the three guide mounting rods (841) is fitted with two adjustable guide mounting plates (842). A detection module (843) is installed on the top of the guide mounting plate (842) through an L-shaped connecting plate.

9. A singeing machine for the surface of a ribbon according to claim 1, characterized in that, The limiting component (9) includes several sets of limiting rotating seats (91) disposed on the inclined surface of the second frame (14). One set of limiting rotating seats (91) consists of two limiting rotating seats (91) disposed on the inclined surface of the second frame (14). A limiting rotating rod (92) is rotatably connected between the two limiting rotating seats (91). Two adjustable limiting wheels (93) are sleeved on the limiting rotating rod (92).

10. A singeing machine for the surface of a ribbon according to claim 1, characterized in that, The flame-spraying assembly (10) includes two mounting blocks (101) located at the left and right ends of the first frame (13). Two gas pipes (102) are respectively mounted on the two mounting blocks (101). The two gas pipes (102) extend into the sintering port (164) and are connected to two flame-spraying guns (103). Two ignition modules (104) are respectively mounted on the two flame-spraying guns (103). A regulating valve (166) is also provided on the gas pipes (102).

Citation Information

Patent Citations

  • Burr removing equipment for braid processing

    CN217556498U