A kind of dredging water seal bottom drain pipe anti-blocking structure
Patent Information
- Application Number
- CN202522071614.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-26
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-26
AI Technical Summary
[0003]钢厂煤气管道输送煤气时,经常会携带污水、焦油等杂物,在经过V型、U型等水封时,杂物会沉积在水封底部,堵塞水封底部的排水管,使水封无法正常排水,造成的后果是煤气所携带的冷凝水在水封底部凝结,当冷凝水凝结过多就会将水封封堵住,使煤气无法通过,而影响生产使用
[0015]本实用新型实施例的技术方案通过设置疏通管、喷头及调节组件的结构,实现对水封底部排水管的高效疏通效果,疏通管可直接深入易堵塞区域,喷头能精准喷射水流,调节组件可调节水流压力使其忽大忽小,使水流形成的压力突变产生剪切力和振动效应,压力骤增时形成强冲击,压力骤降时利用水流反向回流的轻微负压辅助剥离已松动的污垢,能更有效地清除坚硬垢层与管壁的结合力,精准清除水封底部排水管中沉积的污水、焦油等杂物,避免堵塞导致水封无法正常排水,保障煤气输送顺畅,减少对生产的影响;
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Figure CN224663753U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of drainage pipe technology, and in particular to a structure for unblocking and preventing clogging of a bottom drainage pipe with a water seal. Background Technology
[0002] Coke oven gas from coking plants, blast furnace gas from steel plants, converter gas, and gas produced by coal gasification units all contain a significant amount of water. Accumulated water in pipelines increases the load on pipeline supports and reduces the flow area, affecting gas delivery. Therefore, it is necessary to drain the water from the pipelines promptly. To ensure timely drainage without gas leakage, a gas pipeline drainer is required. Water seals are widely used in the main gas pipelines of steel enterprises. Water seals are often applied after butterfly valves, and water injection reliably shuts off the gas supply. Because water accumulates at the bottom of the water seal during normal gas flow, a drainer needs to be installed at the bottom to drain this water. The water in the water-sealed pipeline flows into the drainer through a vertical drainage pipe at the bottom of the pipeline. Gas also enters the drainer simultaneously. Since the gas pressure is lower than the static pressure of the water in the drainer, the gas is blocked by the water column and cannot flow forward. The water in the gas pipeline flows into the drainer and is discharged through an overflow pipe.
[0003] When steel plant gas pipelines transport gas, they often carry wastewater, tar, and other impurities. When passing through V-shaped or U-shaped water seals, these impurities accumulate at the bottom of the water seal, clogging the drain pipe and preventing proper drainage. This results in condensation of the gas at the bottom of the water seal; excessive condensation can completely block the seal, preventing gas flow and impacting production. Existing methods for clearing blockages at the bottom of the water seal require cutting off the pipeline at the bottom and performing the work online, posing a safety hazard such as gas leakage. Therefore, to address this hazard and ensure no gas leakage before clearing the pipeline, this invention proposes a structure for clearing and preventing blockages in the drain pipe at the bottom of water seals. Utility Model Content
[0004] This utility model provides a structure for unblocking the bottom drain pipe of a water seal, ensuring that the pipe is unblocked without gas leakage, improving the safety of water seal unblocking and increasing unblocking efficiency.
[0005] This utility model provides a structure for unblocking and preventing clogging of a bottom drain pipe of a water seal, comprising: a water seal, wherein a first connecting pipe is connected to the outer wall of the water seal, a primary valve is connected to one end of the first connecting pipe, and a second connecting pipe is connected to one end of the primary valve; a dredging pipe extending through the second connecting pipe, wherein a valve is connected to one end of the dredging pipe, a third connecting pipe is connected to one end of the valve, and a connector is connected to one end of the third connecting pipe; and a nozzle disposed at one end of the dredging pipe, wherein an adjusting component for adjusting the water pressure of the nozzle is disposed inside the dredging pipe.
[0006] Optionally, the adjusting assembly includes a fixing collar disposed inside the drain pipe. Multiple support rods are fixedly disposed on the outer wall of the fixing collar. One end of each support rod is fixedly connected to the inner wall of the drain pipe. A connecting shaft is movably sleeved on the fixing collar. A turbine is fixedly connected to the lower end of the connecting shaft. An adjusting plate is fixedly connected to the other end of the connecting shaft. Multiple water passage holes are opened on the upper surface of the adjusting plate.
[0007] Optionally, the adjusting assembly further includes a sealing baffle fixedly disposed on the inner wall of the unblocking pipe. The upper surface of the sealing baffle is provided with a water outlet hole, and the bottom surface of the sealing baffle is fixedly provided with a limiting collar, which is movably sleeved with the adjusting plate.
[0008] Optionally, the second connecting pipe is a straight pipe or a bend.
[0009] Optionally, the unblocking pipe can be a straight pipe or a bend.
[0010] Optionally, a collar is fixedly sleeved on the outer wall of the unblocking pipe, and multiple guide frames are fixedly provided on the outer wall of the collar. A guide rod is movably inserted through the guide frame. A limit block is fixedly connected to one end of the guide rod, and a fixing block is fixedly connected to the other end of the guide rod. A spring is sleeved on the outer wall of the guide rod, and one end of the spring is fixedly connected to the guide frame, while the other end of the spring is fixedly connected to the limit block.
[0011] Optionally, a connecting rod is fixedly connected to one end of the linkage shaft, a locking block is fixedly connected to one end of the connecting rod, a connecting block is fixedly provided on the bottom surface of the adjusting plate, and a locking groove is provided on the bottom surface of the connecting block.
[0012] Optionally, the diameter of the water passage holes can be different.
[0013] Optionally, a guide collar is fixedly sleeved on the outer wall of the adjusting plate, and a guide groove is provided on the inner wall of the limiting collar, with the guide collar and the guide groove being slidably connected.
[0014] Optionally, the collar is provided with sliding grooves on both sides, and the limiting block is fixedly provided with sliders on both sides, and the sliders are slidably connected to the sliding grooves.
[0015] The technical solution of this utility model embodiment achieves efficient unblocking of the bottom drain pipe of the water seal by setting up a structure of unblocking pipe, nozzle and adjustment component. The unblocking pipe can directly penetrate into the easily blocked area, the nozzle can accurately spray water flow, and the adjustment component can adjust the water flow pressure to make it fluctuate, so that the pressure change of the water flow generates shear force and vibration effect. When the pressure increases suddenly, it forms a strong impact, and when the pressure drops suddenly, the slight negative pressure of the reverse flow of water helps to peel off the loose dirt. It can more effectively remove the binding force between the hard scale layer and the pipe wall, accurately remove the sewage, tar and other debris deposited in the bottom drain pipe of the water seal, avoid blockage that prevents the water seal from draining normally, ensure smooth gas transmission and reduce the impact on production. Furthermore, the technical solution of this utility model embodiment uses a structure of a collar, a guide frame, a guide rod, a limiting block, a fixing block, and a spring. The collar is fixed to the outer wall of the unblocking pipe, the guide frame is connected to the collar, the guide rod moves within the guide frame, and the spring connects the guide frame and the limiting block. The elasticity of the spring can buffer the vibration and impact force on the unblocking pipe. The cooperation between the guide rod and the guide frame can limit the swaying direction of the unblocking pipe. The fixing block and the limiting block enhance the structural stability, ensuring that the unblocking pipe remains stable under high-pressure water flow impact conditions, thereby improving the reliability and safety of unblocking operations.
[0016] It should be understood that the description in this section is not intended to identify key or essential features of the embodiments of this utility model, nor is it intended to limit the scope of this utility model. Other features of this utility model will become readily apparent from the following description. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is an example diagram of an anti-clogging structure for a bottom drain pipe of a water seal provided according to an embodiment of the present utility model; Figure 2 This is a cross-sectional structural example of a bend pipe for unblocking a drainage pipe at the bottom of a water seal, according to an embodiment of the present utility model. Figure 3 This is an example diagram of a straight pipe unblocking cross-sectional structure of a water seal bottom drain pipe anti-clogging structure provided according to an embodiment of the present utility model; Figure 4 This is an example diagram of the internal cross-sectional structure of a water seal bottom drain pipe anti-clogging structure provided according to an embodiment of the present utility model; Figure 5 This is an example diagram of the disassembled structure of an adjustment component for an anti-clogging structure of a bottom drain pipe with a water seal, according to an embodiment of the present invention. Figure 6 This is an example diagram of the disassembled structure of a buffer component for an anti-clogging structure of a bottom drain pipe with a water seal, according to an embodiment of the present utility model. Detailed Implementation
[0019] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.
[0020] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this utility model are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of the utility model described herein can be implemented in orders other than those illustrated or described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.
[0021] like Figures 1 to 4 As shown, the present invention proposes a structure for unblocking and preventing blockage of the bottom drain pipe of a water seal, comprising: a water seal 1, a first connecting pipe 2 connected to the outer wall of the water seal 1, a primary valve 3 connected to one end of the first connecting pipe 2, a second connecting pipe 4 connected to one end of the primary valve 3, the second connecting pipe 4 being a straight pipe or a 90-degree bend, and the primary valve 3 being able to control the connection between the first connecting pipe 2 and the second connecting pipe 4.
[0022] Furthermore, a dredging pipe 5 is fixedly installed through the second connecting pipe 4. The dredging pipe 5 is a straight pipe or a 45-degree bend, which can be selected according to the second connecting pipe 4 to improve the applicability. A valve 6 is connected to one end of the dredging pipe 5, and a third connecting pipe 7 is connected to one end of the valve 6. The valve 6 can control the opening and closing of the dredging pipe 5 and the third connecting pipe 7. A connector 8 is connected to one end of the third connecting pipe 7, and a nozzle 9 is provided at one end of the dredging pipe 5. The nozzle 9 is easy to connect to water source equipment.
[0023] like Figure 4 and Figure 5 As shown, the unblocking pipe 5 is internally equipped with an adjustment component 10 for regulating the water pressure of the nozzle 9. The adjustment component 10 includes a fixed collar 101 disposed inside the unblocking pipe 5. Multiple support rods 102 are fixedly disposed on the outer wall of the fixed collar 101, and the multiple support rods 102 are arranged in a ring array on the outer wall of the fixed collar 101. One end of the support rods 102 is fixedly connected to the inner wall of the unblocking pipe 5, which can provide stable support for the fixed collar 101. A connecting shaft 103 is movably sleeved on the fixed collar 101, which can make the connecting shaft 103 rotate stably on the fixed collar 101. One end of the connecting shaft 103 is fixedly connected to a connecting rod 17, and one end of the connecting rod 17 is fixedly connected to a locking block 18, which can make the connecting shaft 103 drive the locking block 18 to rotate simultaneously through the connecting rod 17. A turbine 104 is fixedly connected to the lower end of the shaft 103. The turbine 104 can be driven to rotate by the water flow inside the drain pipe 5, thereby providing power to the connecting shaft 103. An adjusting plate 105 is provided at the other end of the connecting shaft 103. The adjusting plate 105 is a disc structure. A connecting block 19 is fixedly provided on the bottom surface of the adjusting plate 105. A slot 20 is opened on the bottom surface of the connecting block 19. The slot 20 can be engaged with the slot block 18, so that the connecting shaft 103 drives the adjusting plate 105 to rotate. Multiple water holes 106 are opened on the upper surface of the adjusting plate 105. The multiple water holes 106 are arranged in a ring array on the upper surface of the adjusting plate 105. A guide collar 21 is fixedly sleeved on the outer wall of the adjusting plate 105. The diameter of the water holes 106 is different, which can adjust the size of the water flow.
[0024] Furthermore, the adjusting assembly 10 also includes a sealing baffle 107 fixedly installed on the inner wall of the unblocking pipe 5. The sealing baffle 107 is located on one side of the adjusting plate 105 and can block the water passage hole 106 on the adjusting plate 105. The upper surface of the sealing baffle 107 is provided with a water outlet hole 108, which can communicate with the water passage hole 106 on the adjusting plate 105, allowing water to flow out from the nozzle 9. The bottom surface of the sealing baffle 107 is fixedly provided with a limiting collar 109. The inner wall of the limiting collar 109 is provided with a guide groove 22. The guide collar 21 is slidably connected to the guide groove 22, which can limit the adjustment plate 105 and ensure the stability of rotation.
[0025] As Figure 2 , Figure 3 and Figure 6 shown, a collar 11 is fixedly sleeved on the outer wall of the dredging pipe 5. Slide grooves 23 are respectively formed on both sides of the collar 11. A plurality of guide frames 12 are fixedly arranged on the outer wall of the collar 11. The guide frames 12 are arranged in a "C" - shaped structure, and the plurality of guide frames 12 are arranged in an annular array on the outer wall of the collar 11. A guide rod 13 is movably penetrated through the guide frame 12. One end of the guide rod 13 is fixedly connected with a limiting block 14. The limiting block 14 can provide a limit for the guide rod 13 to prevent the guide rod 13 from detaching from the guide frame 12. Slide blocks 24 are respectively fixedly arranged on both sides of the limiting block 14. The slide blocks 24 are slidably connected with the slide grooves 23, which can provide guidance for the guide rod 13 to make its movement more stable. The other end of the guide rod 13 is fixedly connected with a fixing block 15. The fixing block 15 is arranged in an arc - shaped structure, and its outer arc surface is provided with anti - slip lines, which can closely adhere to the inner wall of the second communication pipe 4. A spring 16 is sleeved on the outer wall of the guide rod 13. One end of the spring 16 is fixedly connected with the guide frame 12, and the other end of the spring 16 is fixedly connected with the limiting block 14. The spring 16 can provide a thrust for the fixing block 15 to make the fixing block 15 stably fit with the inner wall of the second communication pipe 4.
[0026] The working principle of this embodiment is as follows: First, select the installation of the corresponding dredging pipe 5 according to the second communication pipe 4 on the water seal 1. When the second communication pipe 4 is a bent pipe, select the dredging pipe 5 as a straight pipe. Align one end of the dredging pipe 5 with the preset through - hole at the bending part of the second communication pipe 4, and slowly push the dredging pipe 5 into the interior of the second communication pipe 4. After pushing it to the appropriate position, seal - weld the alignment at the through - hole.
[0027] When the second communication pipe 4 is a straight pipe, select the dredging pipe 5 as a bent pipe. Make the bent part of the dredging pipe 5 insert into the interior from the preset through - hole on the second communication pipe 4 at an appropriate angle. After inserting it to the appropriate position, seal - weld the through - hole.
[0028] Next, connect connector 8 to the external water source equipment and open valve 6. The water will then flow through the third connecting pipe 7 and valve 6 into the unblocking pipe 5. The water flow in the unblocking pipe 5 will drive the turbine 104 to rotate. The turbine 104 will drive the connecting shaft 103 to rotate. The connecting shaft 103 will cooperate with the slot 20 of the connecting block 19 through the connecting rod 17 and the locking block 18, driving the adjusting plate 105 to rotate within the limiting collar 109. Because the water passage holes 106 on the regulating plate 105 have different diameters, during its rotation, the water passage holes 106 with different diameters will connect with the water outlet holes 108 of the sealing baffle 107. This causes a sudden pressure change in the water flow, generating shear force and vibration effect. When the pressure increases suddenly, a strong impact is generated. When the pressure drops suddenly, the slight negative pressure of the reverse flow of water helps to peel off the loose dirt. This can more effectively remove the bonding force between the hard scale layer and the pipe wall, accurately remove sewage, tar and other debris deposited in the bottom drain pipe of the water seal 1, avoid blockage that prevents the water seal 1 from draining normally, and ensure smooth gas transmission.
[0029] When water flows through the nozzle 9 and impacts the blockage in the drain pipe, the reaction force generated by the water impact causes the drain pipe 5 to sway. The collar 11 sways along with the drain pipe 5, and the guide frame 12 also moves accordingly. The guide rod 13, because one end is fixed to the external structure or the second connecting pipe 4 by the fixing block 15, will slide relative to the guide frame 12. During this process, the spring 16 will be compressed or stretched due to the relative displacement of the guide frame 12 and the limiting block 14. The elastic force generated will act in the opposite direction on the guide frame 12 and the limiting block 14, offsetting part of the impact force, thereby effectively buffering the impact on the drain pipe 5. At the same time, the sliding trajectory of the guide rod 13 within the guide frame 12 is strictly limited, and it can only move along the axial direction of the guide rod 13, preventing it from swinging significantly in other irregular directions. This effectively avoids violent shaking of the drain pipe 5 due to excessive impact force, ensuring that the unblocking operation is always stable.
[0030] The specific embodiments described above do not constitute a limitation on the scope of protection of this utility model. Those skilled in the art should understand that various modifications, combinations, sub-combinations, and substitutions can be made according to design requirements and other factors. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the scope of protection of this utility model.
Claims
1. A structure for unblocking and preventing clogging of the bottom drain pipe of a water seal, characterized in that, include: A water seal (1) is provided with a first connecting pipe (2) on its outer wall. A primary valve (3) is provided at one end of the first connecting pipe (2). A second connecting pipe (4) is provided at one end of the primary valve (3). A dredging pipe (5) is installed through the second connecting pipe (4). One end of the dredging pipe (5) is connected to a valve (6). One end of the valve (6) is connected to a third connecting pipe (7). One end of the third connecting pipe (7) is connected to a connector (8). The nozzle (9) is located at one end of the unblocking pipe (5), and the unblocking pipe (5) is provided with an adjustment component (10) for adjusting the water pressure of the nozzle (9).
2. The anti-clogging structure for a bottom drain pipe of a water seal according to claim 1, characterized in that, The adjustment assembly (10) includes a fixed collar (101) disposed inside the unblocking pipe (5). Multiple support rods (102) are fixedly disposed on the outer wall of the fixed collar (101). One end of the support rod (102) is fixedly connected to the inner wall of the unblocking pipe (5). A connecting shaft (103) is movably sleeved on the fixed collar (101). A turbine (104) is fixedly connected to the lower end of the connecting shaft (103). An adjustment plate (105) is fixedly connected to the other end of the connecting shaft (103). Multiple water passage holes (106) are opened on the upper surface of the adjustment plate (105).
3. The anti-clogging structure for a bottom drain pipe of a water seal according to claim 2, characterized in that, The adjustment assembly (10) also includes a sealing baffle (107) fixedly installed on the inner wall of the unblocking pipe (5). The upper surface of the sealing baffle (107) is provided with a water outlet hole (108), and the bottom surface of the sealing baffle (107) is fixedly provided with a limiting collar (109). The limiting collar (109) is movably sleeved with the adjustment plate (105).
4. The anti-clogging structure for a bottom drain pipe of a water seal according to claim 1, characterized in that, The second connecting pipe (4) is a straight pipe or a bent pipe.
5. The anti-clogging structure for a bottom drain pipe of a water seal according to claim 1, characterized in that, The unblocking pipe (5) is a straight pipe or a curved pipe.
6. The anti-clogging structure for a bottom drain pipe of a water seal according to claim 1, characterized in that, The outer wall of the unblocking pipe (5) is fixedly fitted with a collar (11), and a plurality of guide frames (12) are fixedly provided on the outer wall of the collar (11). A guide rod (13) is movably connected through the guide frame (12). One end of the guide rod (13) is fixedly connected to a limit block (14), and the other end of the guide rod (13) is fixedly connected to a fixing block (15). A spring (16) is fitted on the outer wall of the guide rod (13). One end of the spring (16) is fixedly connected to the guide frame (12), and the other end of the spring (16) is fixedly connected to the limit block (14).
7. The anti-clogging structure for a bottom drain pipe of a water seal according to claim 3, characterized in that, One end of the connecting shaft (103) is fixedly connected to a connecting rod (17), and one end of the connecting rod (17) is fixedly connected to a locking block (18). A connecting block (19) is fixedly provided on the bottom surface of the adjusting plate (105), and a locking groove (20) is provided on the bottom surface of the connecting block (19).
8. The anti-clogging structure for a bottom drain pipe of a water seal according to claim 3, characterized in that, The diameters of the water passages (106) are different.
9. The anti-clogging structure for a bottom drain pipe of a water seal according to claim 3, characterized in that, The outer wall of the adjusting plate (105) is fixedly sleeved with a guide collar (21), and the inner wall of the limiting collar (109) is provided with a guide groove (22). The guide collar (21) and the guide groove (22) are slidably connected.
10. A structure for unblocking and preventing clogging of a bottom drain pipe with a water seal according to claim 6, characterized in that, The collar (11) has a sliding groove (23) on both sides, and the limiting block (14) has a slider (24) fixedly installed on both sides. The slider (24) is slidably connected to the sliding groove (23).