Multi-guide light column integrated assembly structure applied to a junction box
Patent Information
- Application Number
- CN202522300572.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-30
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-10-30
AI Technical Summary
[0008]本实用新型的目的在于提供应用于分线盒的多导光柱一体化装配结构,通过优化结构设计,解决现有一体化导光柱因加工偏差导致的安装问题,同时降低成本、提升装配质量
[0018] Solving the spacing deviation problem: The S-shaped elastic arm can adjust the spacing through elastic deformation, effectively compensating for the machining tolerance of the light guide post and the housing mounting hole, avoiding installation difficulties caused by spacing mismatch, and improving the smoothness of the light guide post installation operation;
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Figure CN224771406U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to light guide post assembly technology, and in particular to an integrated assembly structure of multiple light guide posts applied to junction boxes. Background Technology
[0002] In industrial automation control systems, junction boxes, as the core components for signal distribution from sensors and other devices, are typically equipped with multiple signal channels. Each channel needs to be equipped with a corresponding indicator light to provide feedback on the working status. Light guides, as the light transmission components for the indicator lights, need to be installed one-to-one with the indicator lights to ensure clear light display.
[0003] To simplify the assembly process of junction boxes and reduce the number of parts, existing technologies are increasingly adopting a design approach of "integrating two or more light guide pillars into one unit," which combines multiple light guide pillars into a single assembly unit. However, this design faces the following key technical challenges in practical applications:
[0004] Processing deviations lead to mismatched spacing: There are processing tolerances in both the light guide post itself and the mounting holes of the light guide post on the junction box shell. If the spacing of the fixed structure of the integrated light guide post cannot be adjusted, it will cause a mismatch between the spacing of the light guide post and the mounting hole, which will lead to installation difficulties - either the light guide post cannot be installed smoothly into the mounting hole, or it will become loose after installation.
[0005] Tilting during installation can cause a chain of problems: Mismatched spacing can cause the light guide to tilt during installation. On the one hand, this can cause misalignment between the light guide and the indicator lights on the PCBA board (printed circuit board assembly), resulting in "light polarization" and affecting the status display effect. On the other hand, the tilted light guide can damage the sealing structure inside the junction box, causing potting compound to overflow during subsequent potting operations. This not only affects the product's appearance but may also damage the internal circuitry.
[0006] Cost and efficiency issues: If the integrated design is abandoned and a single light guide column is installed separately, the amount of materials will increase, the processing, procurement and inventory management costs will increase, the assembly time will be extended, and the production efficiency will be reduced.
[0007] In view of the shortcomings of the existing technology, there is an urgent need to design an integrated assembly structure that can compensate for spacing deviations and ensure the precise installation of light guides, so as to solve problems such as installation difficulties, light polarization and potting overflow, while taking into account both assembly efficiency and product quality. Utility Model Content
[0008] The purpose of this utility model is to provide an integrated assembly structure for multiple light guide columns applied to junction boxes. By optimizing the structural design, it solves the installation problems caused by processing deviations in existing integrated light guide columns, while reducing costs and improving assembly quality.
[0009] To achieve the above and other related objectives, the technical solution provided by this utility model is: an integrated assembly structure of multiple light guide pillars applied to a junction box, comprising:
[0010] The light guide section includes n sets of light guide pillars;
[0011] The connecting part includes n-1 sets of elastic arms, which are used to elastically connect two adjacent sets of light guide posts to compensate for the installation spacing deviation of the light guide posts;
[0012] Where n≥2.
[0013] The preferred technical solution is that all n groups of light guide columns are vertically arranged.
[0014] The preferred technical solution is that the elastic arm is configured as a horizontally arranged S-shaped structure, and the elastic arm is configured to compress or extend the spacing between two adjacent sets of light guide columns.
[0015] A preferred technical solution is that the light guide post further includes an annular boss formed on its outer periphery, which is used to cooperate with the pressing mechanism to achieve pressing.
[0016] The preferred technical solution is that the light guide and the connecting part are integrally injection molded from plastic.
[0017] Due to the application of the above technical solution, the beneficial effects of this utility model are as follows:
[0018] Solving the spacing deviation problem: The S-shaped elastic arm can adjust the spacing through elastic deformation, effectively compensating for the machining tolerance of the light guide post and the housing mounting hole, avoiding installation difficulties caused by spacing mismatch, and improving the smoothness of the light guide post installation operation;
[0019] Reduce costs and improve efficiency: The integrated design of the n-group light guide columns reduces the material quantity of a single light guide column, thereby reducing processing, procurement, and inventory management costs; the integrated assembly also simplifies the installation process, shortens assembly time, and improves production efficiency.
[0020] Stable and durable structure: The one-piece injection molding process and high-quality plastic materials ensure high overall structural strength, and the elastic arm can recover after deformation. It is not easily damaged during long-term use and extends the product's service life. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the light guide column and assembly structure involved in this utility model.
[0022] Figure 2 This is a top view of the light guide post assembly structure involved in this utility model in the normal state, the extended state, and the compressed state. Detailed Implementation
[0023] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification.
[0024] Please see Figures 1-2 It should be noted that in the description of this utility model, the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use. These terms are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance. The terms "horizontal," "vertical," and "suspended," etc., do not indicate that the component must be absolutely horizontal or suspended, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0025] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0026] Example:
[0027] like Figures 1 to 2 As shown, according to a general technical concept of this utility model, an integrated assembly structure of multiple light guide pillars for use in junction boxes is provided, comprising:
[0028] The light guide section includes n sets of light guide pillars 100;
[0029] The connecting part includes n-1 sets of elastic arms 12, which are used to elastically connect two adjacent sets of light guide posts 100 to compensate for the installation spacing deviation of the light guide posts 100.
[0030] Where n≥2.
[0031] like Figures 1 to 2 As shown, in an exemplary embodiment of this utility model, all n groups of light guide columns 100 are vertically arranged.
[0032] like Figures 1 to 2 As shown, in an exemplary embodiment of the present invention, the elastic arm 12 is configured as a horizontally arranged S-shaped structure, and the elastic arm 12 is configured to compress or extend the distance between two adjacent sets of light guide columns 100.
[0033] like Figures 1 to 2 As shown, in an exemplary embodiment of the present invention, the light guide post 100 further includes an annular boss 11 formed on the outer periphery. The annular boss 11 is used to cooperate with the pressing mechanism to achieve pressing and avoid damage to the light guide post 100 during the pressing process.
[0034] like Figures 1 to 2 As shown, in an exemplary embodiment of this utility model, the light guide and the connecting part are integrally injection molded from plastic.
[0035] Therefore, this utility model has the following advantages:
[0036] Solving the spacing deviation problem: The S-shaped elastic arm can adjust the spacing through elastic deformation, effectively compensating for the machining tolerance of the light guide post and the housing mounting hole, avoiding installation difficulties caused by spacing mismatch, and improving the smoothness of the light guide post installation operation;
[0037] Reduce costs and improve efficiency: The integrated design of the n-group light guide columns reduces the material quantity of a single light guide column, thereby reducing processing, procurement, and inventory management costs; the integrated assembly also simplifies the installation process, shortens assembly time, and improves production efficiency.
[0038] Stable and durable structure: The one-piece injection molding process and high-quality plastic materials ensure high overall structural strength, and the elastic arm can recover after deformation. It is not easily damaged during long-term use and extends the product's service life.
[0039] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.
Claims
1. An integrated assembly structure for multiple light guide pillars applied to junction boxes, characterized in that, include: The light guide section includes n sets of light guide pillars; The connecting part includes n-1 sets of elastic arms, which are used to elastically connect two adjacent sets of light guide posts to compensate for the installation spacing deviation of the light guide posts; Where n≥2.
2. The multi-guide light pole integrated assembly structure applied to a distribution box according to claim 1, characterized in that: All of the light guide columns in group n are set vertically.
3. The multi-guide light pole integrated assembly structure applied to a distribution box according to claim 1, characterized in that: The elastic arm is configured as a horizontally arranged S-shaped structure, and the elastic arm is configured to compress or extend the spacing between two adjacent sets of light guide columns.
4. The multi-guide light pole integrated assembly structure applied to a distribution box according to claim 1, characterized in that: The light guide post also includes an annular boss formed on its outer periphery, which is used to cooperate with the pressing mechanism to achieve pressing.
5. The multi-guide light pole integrated assembly structure applied to a distribution box according to claim 1, characterized in that: The light guide and the connecting part are integrally injection molded from plastic.