Recycled fibers

EP4770867A1Pending Publication Date: 2026-07-08DOW GLOBAL TECHNOLOGIES LLC
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Patent Information

Application Number
EP2024772150
Authority / Receiving Office
EP · EP
Patent Type
Applications
Current Assignee / Owner
Priority Date
2023-08-28
Filing Date
2024-08-27
Publication Date
2026-07-08

AI Technical Summary

Technical Problem

Existing methods struggle to produce non-woven fibers from post-consumer recycled polymeric materials due to the low melt index of recycled blow molded plastics, which is insufficient for fiber spinning.

Method used

The development of visbroken post-consumer recycled (PCR) ethylene-based polymers with a density of 0.925 g/cm3 to 0.970 g/cm3 and a melt index (I2) of at least 5 dg/10 min, enabling their use in producing fibers suitable for non-woven materials.

Benefits of technology

This solution allows for the production of fibers with enhanced meltability and processability, overcoming the limitations of previous recycled materials and enabling their effective incorporation into non-woven applications.

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Abstract

According to some embodiments of the present disclosure, a fiber may comprise a visbroken post-consumer recycled (PCR) ethylene-based polymer having a density of 0.925 g / cm3 to 0.970 g / cm3 and a melt index (I2) of at least 5 dg / 10 min., as determined by ASTM D1238 at 190 °C and 2.16 kg.
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