Rapid sorting device capable of weighing

Abstract

A rapid sorting device capable of weighing, characterized in that the device comprises a profile frame (1); a code reading camera (2), wherein the code reading camera (2) includes a code reading camera bracket (21) and a code reading camera body (22), the code reading camera body (22) being mounted on the code reading camera bracket (21), and the code reading camera bracket (21) being threaded to the profile frame (1); a volumetric camera (3), wherein the volumetric camera includes a volumetric camera bracket (31) and a volumetric camera body (32), the volumetric camera body (32) being mounted on the volumetric camera bracket (31), and the volumetric camera bracket (31) being threaded to the profile frame (1); a weighing trolley (5), wherein the weighing trolley (5) includes a transport trolley (51), an adapter bracket (52) and a scale body (53), the scale body (53) being located below the adapter bracket (52) and detachably connected to the profile frame (1) by means of the adapter bracket (52), and the transport trolley (51) being located above the adapter bracket (52); an integrated operating and display box (6), wherein a touch display screen (62), a weighing instrument (63), a keypad box (64), a rotary switch (65) and an emergency stop switch (66) are integrated into the integrated operating and display box (6), and the integrated operating and display box (6) is connected to the profile frame (1) by means of a sheet metal box (61); an integrated electrical cabinet (7) fixed to a lower side of the profile frame (1); and adjustable feet (8) installed on a lower portion of the profile frame (1) and configured to adjust the level and elevation of the device.

Description

Rapid sorting device capable of weighing Technical field The present utility model relates to the technical field of logistics sorting equipment and, in particular, to a rapid sorting device capable of weighing. Background With the development of automation technology in the logistics sorting industry, intelligent sorting equipment with an integrated modular design has emerged. The equipment performs a fully automated process, from collecting packaging information and measuring weight to executing the sorting, through the deep integration of the built-in weighing unit and visual recognition system. The key advantages of this equipment lie in its flexible on-site deployment (foundation-free mounting design) and its adaptability to various scenarios. It is particularly well-suited to the flexible sorting requirements of small and medium-sized logistics hubs. In the application of related technologies, traditional solutions generally adopt the technical approach of purchasing standard weighing sensors and supporting a custom-developed weighing frame, which builds a sorting system with measurement functions by physically integrating the weighing module with components such as the conveyor mechanism and industrial chambers. While this model may meet basic functional requirements, it has significant systemic flaws. On the one hand, although a single sensor may pass the initial metrological certification, the measurement accuracy of the device may be affected by deformation of the mechanical structure, installation errors, and collaboration errors of various components when the device is considered as a measuring instrument as a whole, so it is necessary to apply again for approval in the form of a complete device.On the other hand, there are different requirements in the certification system for measuring instruments in different countries and regions, according to the traditional design mode. Due to the strong coupling characteristic between the weighing units and the mechanical structures, it is impossible for the equipment to pass local certification to be reused or quickly adapted to multiple national standards. This directly impacts the costs of prolonged certification cycles and repeated testing when promoting products abroad, and seriously restricts the large-scale application of sorting equipment in the global logistics market. Summary In view of the disadvantages of the existing production technology mentioned above, the applicant provides a rapid sorting device capable of weighing, which directly integrates the scale bodies corresponding to different customers to shorten the production cycle of the whole equipment, save a large amount of certification costs and reduce the difficulty of the project. The technical solutions adopted by this utility model are as follows. A rapid sorting device is provided comprising a profile frame, a code reading camera, a volumetric camera, a weighing trolley, an integrated operating and display box, an integrated cabinet, and adjustable feet. The code reading camera includes a code reading camera bracket and a code reading camera body; the code reading camera body is mounted on the code reading camera bracket, and the code reading camera bracket is threaded to the profile frame. The volumetric camera includes a volumetric camera bracket and a volumetric camera body; the volumetric camera body is mounted on the volumetric camera bracket, and the volumetric camera bracket is threaded onto the profile frame. The weighing cart includes a transport cart, an adapter stand, and a scale body. The scale body is located below the adapter stand and is detachably connected to the profile frame by means of the adapter stand, and the transport cart is located above the adapter stand. A touch display screen, a weighing instrument, a keypad box, a cam switch, and an emergency stop switch are integrated into the integrated operating and display box, and the integrated operating and display box is connected to the profile frame by means of a sheet metal box. The integrated electrical cabinet is fixed to one lower side of the profile frame. The adjustable feet are installed on the bottom of the profile frame and are configured to adjust the level and elevation of the device. Other improvements to the previous technical solution are as follows. Preferably, the adapter bracket is reserved with a plurality of installation holes adapted to scale bodies that have different specifications, and the scale body is fixedly connected to the adapter bracket by means of bolts. Preferably, a motorized pulley is adopted as the power source for the weighing cart's transport trolley, and the transport trolley is connected to the adapter bracket by bolts. Preferably, the touch display screen, weighing instrument, keyboard box of the integrated operating and display box are all threaded onto a surface of the sheet metal box, and the cam switch and emergency stop switch are embedded in reserved holes in the sheet metal box. Preferably, the integrated electrical cabinet incorporates a control system that is electrically connected to the weighing instrument, the code reading camera, the volumetric camera, and the transport cart. Preferably, a camera cover is arranged on the top of the profile frame, the code reading camera and the volumetric camera are covered by the camera cover, and the camera cover is threaded and fixed to the profile frame. Preferably, the adjustable feet are connected to a lower part of the profile frame via a steel plate with threaded holes, and provided with height-adjustable cams. Preferably, the installation heights of the code reader camera and the volumetric camera are adjustable, and the installation heights are adjusted by adjusting a connection position between the code reader camera bracket and the profile frame and a connection position between the volumetric camera bracket and a profile frame. Preferably, the scale body is a standalone module that passes a metrological certification, the weighing instrument displays a measurement data in real time, and the scale body is in communication with an external classification system. Preferably, the entire device adopts a foundationless fixing design, the entire device adapts to different ground conditions by means of adjustable feet, and the integrated cabinet and integrated operating and display box form a closed arrangement to reduce the exposure of external cables. The beneficial effects of the present utility model are as follows. This utility model has a compact structure and is easy to handle. Scale bodies certified in different regions can be quickly replaced and adapted to the weighing trolley via multiple mounting holes in the adapter bracket, designed to accommodate scale bodies of varying specifications, thus avoiding the need for repeated certification of the entire unit. The present utility model also includes the following advantages. (1) In the integrated operating and display box of the present utility model, the touch screen, weighing instrument and operating components are installed in the sheet metal box, which reduces the exposure of external cables and improves the refinement of the operation and reliability of the equipment, together with the control system built into the integrated cabinet. (2) In the present utility model, the equipment level is adjusted by means of adjustable feet through the threaded steel plate, which adapts to the irregularities of the ground in corporation with the foundationless fixing design, and a camera cover is installed on top of the profile frame, which protects the code reading camera and the volumetric camera from environmental interference and ensures the stability of the data collection. (3) In the present utility model, the motorized pulley-driven transport trolley is attached to the weighing unit, which implements the complete automation of the process of recognizing the barcode of the containers, measuring volume, weighing and sorting, so as to reduce manual intervention and improve the efficiency of sorting and the accuracy of data synchronization. (4) In the present utility model, components such as the scale body and camera supports are threaded together, which supports quick disassembly and assembly, and the modular design allows for the selection of mature weighing products according to requirements, reducing failure rates and shortening the maintenance cycle. Brief description of the drawings FIG.1 illustrates a schematic diagram of a general structure in the present utility model. FIG.2 is a side view of FIG.1. FIG.3 illustrates a schematic diagram of the general structure of the present utility model in an exploded state. In the drawings: 1, Profile frame; 2, Code reading camera; 3, Volumetric camera; 4, Camera cover; 5, Weighing trolley; 6, Integrated operating and display box; 7, Integrated electrical cabinet; 8, Adjustable foot; 21, Code reading camera bracket; 22, Code reading camera body; 31, Volumetric camera bracket; 32, Volumetric camera body; 51, Transport trolley; 52, Adapter bracket; 53, Scale body; 61, Sheet metal box; 62, Touch display screen; 63, Weighing instrument; 64, Keyboard box; 65, Cam switch; 66, Emergency stop switch. Detailed description of the achievements Specific implementations will be described along with the accompanying drawings. To facilitate understanding of this utility model, it is described in detail below with reference to the accompanying drawings. Preferred embodiments of this utility model are illustrated in the accompanying drawings. However, the present utility model can be implemented in many different ways and is not limited to the embodiments described in this article. Rather, the purpose of providing these embodiments is to provide a more complete and comprehensive understanding of the disclosure of the present utility model. Unless otherwise defined, all technical and scientific terms used in this Article have the same meaning as those commonly understood by those skilled in the art of this utility model. The terms used in the descriptive memorandum of this utility model are solely for the purpose of describing specific embodiments and are not intended to limit this utility model. The terms "and / or" used in this Article include any arbitrary combination and all combinations of one or more items from the related list. When using the terms "including," "having," and "containing" as described in this article, another component may be added unless explicitly limiting language, such as "only" and "composed of," is used. Unless otherwise stated, terms in the singular form may include the plural form and cannot be understood to have a quantity of one. It should be understood that, although terms such as "first" and "second" may be used in this article to describe various components, these components should not be limited by these terms. These terms are simply used to distinguish one component from another. For example, the first component may be referred to as the second component, and similarly, the second component may be referred to as the first element without deviating from the scope of this utility model. Additionally, the attached drawings are not drawn to a 1:1 scale, and the relative dimensions of each component are simply illustrated as an example in the attached drawings, not necessarily drawn to actual scale. As illustrated in Figures 1 to 3, a schematic diagram of a structure for a rapid sorting device capable of weighing is provided. For ease of description, the structures related to the embodiments of this utility model are simply illustrated in the accompanying drawings. In this embodiment, a rapid sorting device capable of weighing is provided. A profile frame 1 is used as a support structure in the device. The profile frame 1 is welded from a rectangular tube and a square tube, and has a modular arrangement as a whole. A code reading camera 2 and a volumetric camera 3 are installed on an upper crossbar of the profile frame 1. The code reader camera 2 includes a code reader camera bracket 21 and a code reader camera body 22. The code reader camera bracket 21 is fixed to the upper crossbar of the profile frame 1 using screws, and the code reader camera body 22 is screwed onto the code reader camera bracket 21. The installation height of the code reader camera body is adjustable by adjusting the connection position between the code reader camera bracket and the profile frame. The volumetric camera 3 includes a volumetric camera bracket 31 and a volumetric camera body 32. The volumetric camera bracket 31 is fixed to the upper crossbar of the profile frame 1 using screws, and the volumetric camera body 32 is threaded onto the volumetric camera bracket 31. The installation height of the volumetric camera body is adjustable. A camera cover 4 is also arranged on top of the profile frame 1. The code reading camera 2 and the volumetric camera 3 are covered by the camera cover via screws to form a closed protective structure, thus preventing dust and light interference. In this embodiment, a weighing trolley 5 is installed in the center of the profile frame 1. The weighing trolley 5 includes a transport trolley 51, an adapter bracket 52, and a scale body 53. The adapter bracket 52 is fixed to a support beam of the profile frame 1 by means of bolts, and the surface of the adapter bracket 52 has a plurality of installation holes suitable for different specifications of scale bodies 53. The scale body 53 is a separate module. The scale body 53 is connected to the adapter bracket 52 via bolts and can be quickly replaced to meet the certification requirements of different countries. The transport trolley 51 is fixed to the upper side of the adapter bracket 52 by bolts and has a motorized pulley. The transport trolley 51 is configured to receive the containers and transport them to the downstream sorting device. In this embodiment, an integrated operating and display box 6 is installed between the columns on both sides of the profile frame 1, which specifically includes a sheet metal box 61, a touch display screen 62, a weighing instrument 63 and a keypad box 64, a cam switch 65 and an emergency stop switch 66. The sheet metal box 61 is connected to the profile frame columns 1 via screws. The touch display screen 62, the weighing instrument 63 and the keyboard box 64 are all fixed to the surface of the sheet metal box 61 by screws. The cam switch 65 and the emergency stop switch 66 are embedded in the reserved holes of the sheet metal box 61 to form a centralized human-machine interaction interface. An integrated electrical cabinet 7 is fixed to the lower side of the profile frame 1, and a control system is integrated within the integrated electrical cabinet 7. The integrated electrical cabinet 7 is electrically connected to the weighing instrument 63, the code reading camera 2, the volumetric camera 3, and the transport cart 51 to implement data synchronization and the transmission of sorting instructions. In this embodiment, four adjustable feet 8 are installed on the bottom of the profile 1 frame. The adjustable feet 8 are connected to the bottom of the frame via a steel plate with threaded holes and are equipped with height adjustment cams to adjust the level and elevation of the device to suit different ground conditions. The entire device adopts a foundation-free mounting design and can be quickly deployed using the adjustable feet 8. In practice, the workflow of the present utility model is as follows. The container is placed in the central area of ​​the transport trolley 51, with the barcode facing upwards. The barcode information is scanned by the barcode reading camera 2, the volumetric camera 3 measures the container's size, and the weighing unit 53 weighs the container simultaneously. Once data collection is complete, the transport trolley 51 moves the container to a subsequent sorting stage according to the control system's instructions, and the data is displayed in real time on the touchscreen display 62 and the weighing instrument 63. In this embodiment, key components such as the scale body 53, the code-reading camera bracket 21, and the volumetric camera bracket 31 are all screw-fixed, facilitating quick disassembly and maintenance. The camera cover 4 and the enclosed electrical arrangement reduce external interference and ensure long-term stable operation of the device. The structure of the present utility model is reasonable and its operation is simple. The scale bodies 53 certified in different regions can be quickly replaced and adapted to the weighing trolley 5 by means of a plurality of installation holes adapted to scale bodies 53 of different specifications reserved in the adapter bracket 52, thus avoiding the repeated certification of the entire equipment. The various technical features of the above embodiments can be combined arbitrarily. For the sake of brevity, not all possible combinations of the various technical features in the embodiments described above have been included. However, provided there is no contradiction in the combinations of these technical features, they should be considered within the scope of this description. The foregoing embodiments merely express implementations of the present utility model. Although the descriptions of these embodiments are more specific and detailed, they should not be construed as limiting the scope of the present utility model. It should be noted that, to persons skilled in the art, a plurality of modifications and improvements may be introduced without departing from the concept of the present utility model, and these fall within the scope of protection of the present utility model. Therefore, the scope of protection of the present utility model shall be based on the appended claims.

Claims

1. A rapid sorting device capable of weighing, characterized in that the device comprises a profile frame (1); a code reading camera (2), wherein the code reading camera (2) includes a code reading camera bracket (21) and a code reading camera body (22), the code reading camera body (22) being mounted on the code reading camera bracket (21), and the code reading camera bracket (21) being threaded to the profile frame (1); a volumetric camera (3), wherein the volumetric camera includes a volumetric camera bracket (31) and a volumetric camera body (32), the volumetric camera body (32) being mounted on the volumetric camera bracket (31), and the volumetric camera bracket (31) being threaded to the profile frame (1); a weighing cart (5), wherein the weighing cart (5) includes a transport cart (51),an adapter bracket (52) and a scale body (53), the scale body (53) being positioned below the adapter bracket (52) and detachably connected to the profile frame (1) by means of the adapter bracket (52), and the transport trolley (51) being positioned above the adapter bracket (52); an integrated operating and display box (6), wherein a touch display screen (62), a weighing instrument (63), a keypad box (64), a rotary switch (65) and an emergency stop switch (66) are integrated into the integrated operating and display box (6),and the integrated operating and display box (6) is connected to the profile frame (1) by means of a sheet metal box (61); an integrated electrical cabinet (7) is fixed to a lower side of the profile frame (1); and adjustable feet (8) are installed on a lower part of the profile frame (1) and configured to adjust the level and elevation of the device.

2. The rapid sorting device capable of weighing according to claim 1, characterized in that the adapter bracket (52) has a plurality of mounting holes adapted to scale bodies (53) having different specifications, and the scale body (53) is fixedly connected to the adapter bracket (52) by means of bolts.

3. The rapid sorting device capable of weighing according to claim 1, characterized in that a motorized pulley is adopted for moving the transport trolley (51) of the weighing trolley (5).and the transport trolley (51) is connected to the adapter bracket (52) by means of bolts.

4. The rapid sorting device capable of weighing according to claim 1, characterized in that the touch display screen (62), the weighing instrument (63), and the keypad box (64) of the integrated operating and display box (6) are all threaded onto a surface of the sheet metal box (61), and the rotary switch (65) and the emergency stop switch (66) are recessed into reserved holes in the sheet metal box (61).

5. The rapid sorting device capable of weighing according to claim 1, characterized in that a control system is incorporated in the integrated electrical cabinet (7) and is electrically connected to the weighing instrument (63) and the code reading camera (2).the volumetric chamber (3) and the transport cart (51).

6. The rapid sorting device capable of weighing according to claim 1, characterized in that a chamber cover (4) is disposed on an upper part of the profile frame (1), the code reading chamber (2) and the volumetric chamber (3) are covered by the chamber cover (4), and the chamber cover (4) is threaded and fixed to the profile frame (1).

7. The rapid sorting device capable of weighing according to claim 1, characterized in that adjustable feet (8) are connected to a lower part of the profile frame (1) via a steel plate with threaded holes and are provided with a height-adjustable cam.

8. The rapid sorting device capable of weighing according to claim 1, characterized in that the installation heights of the code reading chamber (2) and the volumetric chamber (3) are adjustable.and the installation heights are adjusted by adjusting a connection position between the code-reading camera bracket (21) and the profile frame (1) and a connection position between the volumetric camera bracket (31) and a profile frame (1).

9. The rapid sorting device capable of weighing according to claim 1, characterized in that the scale body (53) is a separate module and the weighing instrument displays real-time measurement data and is in communication with an external sorting system.

10. The rapid sorting device capable of weighing according to claim 1, characterized in that the entire device adopts a foundationless mounting design, and the entire device adapts to different ground conditions by means of adjustable feet (8).and the integrated cabinet (7) and the integrated operating and display box (6) form a closed arrangement to reduce the exposure of external cables.