OPTIMIZED EQUIPMENT FOR THE ASSEMBLY OF SEMI-FINISHED PRODUCTS FOR THE PRODUCTION OF THERMAL BREAK PROFILES
Patent Information
- Application Number
- IT102024000017266
- Authority / Receiving Office
- IT · IT
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2044-07-25
AI Technical Summary
Existing assembly devices for thermal break profiles require multiple machines and manual handling, leading to increased space requirements, installation costs, operator intervention, and potential damage to semi-profiles, which negatively impact productivity and efficiency.
A compact assembly device with integrated knurling and bar insertion capabilities, minimizing machine count and operator intervention by using a single apparatus with automated transfer and assembly stations, reducing the need for manual handling and optimizing the production process.
The solution enhances productivity and reduces costs by eliminating the need for manual handling, minimizing damage risks, and optimizing the assembly process through a compact, efficient, and reliable device design.
Description
Optimized device for assembly of semi-finished products for the production of profiles thermal cut. DESCRIPTION The present invention relates to a apparatus optimized for the assembly of semi-finished products for the production of profiles thermal cut. Thermal break profiles are known generally made up of at least two semi-profiles in aluminum, so-called “shells”, obtained by extrusion and connected to each other by means of interposition of one or more connecting partitions elongated shape, so-called “bars”, in thermally insulating material of the type polyamide or other plastic material. Each semi-profile is equipped with at least one longitudinal hollow, which is delimited by two opposing ribs, so-called “hammers”, one of which is deformable. The two semi-profiles are positioned side by side with their respective quarries two, two facing each other to define at least one location housing a corresponding bar and with the relative deformable ribs arranged on the same side of the bar. These profiles are widely used in the energy-saving window and door production sector energetic, in which the two semi-profiles are facing one inward and one outward of the environment in which the window frame is mounted, with the interposition of an air chamber, defined between the semi-profiles themselves and the bars, which acts from thermal barrier. The production process of a profile thermal cutting involves the following phases processing: – knurling of the grooves provided on the pair of semi-profiles to be assembled; – introduction of at least one long bar a corresponding pair of quarries between them look at the semi-profiles placed side by side to obtain a semi-finished product; – rolling of the deformable ribs obtain the tightening of at least one bar within the relevant quarries and, therefore, the assembly of the profile. There are several types of devices known for carry out the knurling phases of the semi-profiles and of introducing one or more bars between the semi-profiles themselves. A first version of the known apparatus includes two knurling machines working in parallel, one on each semi-profile from assemble, and a third insertion station of the bars along the knurled grooves of the two semi-profiles to obtain the semi-finished product. After performing the knurling, each semi-profile must be moved from the area of unloading of the relevant knurling machine to the bar insertion station, in which the two semi-profiles must be positioned one next to the other on top of the other with their respective quarries facing each other. One of the two semi-profiles must, therefore, be overturned and held in a suspended position above to the other one at the station insertion of the bars. This known type solution is not free from drawbacks. First of all, foreseeing three distinct processing areas with respective machines and equipment (two for knurling of the semi-profiles and one for the insertion of the bars), requires adequate space for installation and is expensive. Furthermore, the need to move both semi-profiles towards the insertion station, moreover by overturning one of the two and keeping it in reversed position, requires the intervention of different operators and lengthens the time required for complete the processing, with reduction of the productivity and increased costs to perform the pre-assembly of each profile. Again the handling of semi-profiles involves the risk that they suffer impacts resulting in damage, especially if already painted. To partially solve these drawbacks is known a second version of pre-assembly apparatus which provides for a first station where the knurling is performed a first semi-profile using a first machine knurling machine and at the same time the insertion of a bar for each quarry to obtain a first semi-finished product and a second machine knurling machine for the second processing semi-profile and the simultaneous coupling with the first semi-finished product to obtain the profile pre-assembled. The first semi-finished product, consisting of from the first semi-profile coupled with one or more bars inserted into the relevant slots, must be transferred downstream of the second knurling machine, in so that the second semi-profile coming out of it pair along the bars completing the pre- assembly. In the transfer phase it is expected to turn the first semi-finished product over to position it valley of the second knurling machine in position upside down, with the bar(s) protruding towards the low. In this case, in addition to the risk of damage the first semi-profile, it turns out quite complicated to keep it in position correct when inserting the second semi-profile, preventing it from decoupling from the bars not yet tightened into their respective slots. In one variant it is foreseen that the first semi-profile with one or more bars comes positioned downstream of the second knurling machine with the bars facing upwards and that the second knurling machine works from the bottom on the second semi-profile positioned with the relative slots facing downwards, so as to mate along the bars, protruding upwards from at the first semi-profile, upon exiting the machine same. Even in this case, although it is not the overturning of the semi-finished product is expected, the the need to move it involves stretching cycle times, in addition to the risk of damage it. Both of these solutions, however, involve the need to provide two machines knurling machines and an adequate number of operators those responsible for supervising the processes and managing the movement of the first semi-profiles Therefore, this second known solution too, although it is an improvement over the previous, presents bulk and costs of installation not negligible. Furthermore, even in in this case, the need to move the first semi-profile with bars to couple it to the second semi-profile requires the intervention of operators and consequent waiting times execution that negatively impact costs and on processing productivity. The purpose of this invention is to to create an optimized device for the assembly of semi-finished products for production of thermal break profiles that are capable of improve the known technique in one or more of the aspects indicated above. Within this task, one purpose of the found is that it is compact in size in order to facilitate its installation. A further aim of this invention is to to reduce the number of machinery and equipment used to reduce the cost of purchase and limit maintenance interventions required. Another purpose of this invention is to minimize the need for intervention by operators in charge, in order to reduce the use of labor and the resulting operating costs. Not least, the present invention has the following purpose: that of not requiring the movement of the semi-profiles between one processing phase and another in order to eliminate the resulting downtime and the risk of damaging the semi-profiles, optimizing productivity and efficiency process. Furthermore, the present invention aims to the aim of overcoming the drawbacks of the known technique as an alternative to any existing solutions. Not least, the aim of the invention is to to create an optimized device for the assembly of semi-finished products for production of thermal break profiles that are of high reliability, relatively easy production and at competitive costs. This task, as well as these and other purposes which will appear better later, are achieved from an apparatus optimized for the assembly of semi-finished products for the production of profiles thermal cut according to claim 1, optionally equipped with one or more of the characteristics of dependent claims. This task, as well as these and other purposes which will appear better later, are also achieved by an assembly method of semi-finished products for the production of profiles thermal cut according to claim 20. Additional features and benefits of the found will result more from the description of two preferred forms of execution, but not exclusive, of the apparatus optimized for the assembly of semi-finished products for production of thermal break profiles according to the invention, illustrated, for illustrative and non-limiting purposes, in the attached drawings, in which: - figure 1 illustrates an axonometric view of a first form of implementation of the apparatus optimized for the assembly of semi-finished products for the production of thermal break profiles according to the invention; - figures 2 and 3 are respective views in side elevation of the transfer group of the apparatus according to the invention in configurations corresponding to the maximum and the minimum working height of the support surface; - Figure 4 is a sectional view of a first type of semi-finished product for production of thermal break profiles obtainable by means of the apparatus of figure 1; - figures 5-14 are respective views enlarged lateral elevation of a portion of the apparatus of figure 1 comprising the station of assembly in subsequent operational phases; - figures 15 and 16 are respective views axonometric according to different orientations of a second form of implementation of the station assembly of the apparatus according to the invention; - Figure 17 is a sectional view of a second type of semi-finished product for the production of thermal profiles obtainable by means of an apparatus according to the invention which incorporates the figure assembly station 15 and 16. With reference to the figures cited, it is indicated globally with the reference number 1 an apparatus optimized for the assembly of semi-finished products for the production of profiles thermal cut according to the invention. The apparatus 1 allows to obtain semi-finished products S intended for the production of thermal break profiles, of the type comprising a first semi-profile S1 and a second semi-profile S2 consisting of respective extruded bars in aluminum, each of which is provided on the periphery of at least one first / second C1 or C2 quarry longitudinal delimited by a pair of opposing N ribs. In the configuration assembled the semi-profiles S1 and S2 are arranged between they are placed next to each other with their first and second names quarries C1 and C2 facing each other to define at least one location housing a corresponding septum of fitting B, consisting of a small bar of the shape elongated in thermally insulating material, of the type of polyamide or other plastic material. The connecting septum B has a first and a second margin B1 and B2 opposite each other and suitable to be housed, respectively, in the first and second cave C1 and C2. The cross-section of the semi-profiles S1 and S2 can present multiple conformations depending on of the needs of the case. In particular, the number of quarries can vary C expected on each semi-profile S1 or S2 and of consequently the number of connecting walls B interposed between the semi-profiles themselves in the semi-finished product S. For example in figure 2 it is a first version of semi-finished product represented Yes, obtainable with a first form of implementation of the apparatus 1, in which each semi-profile S1 or S2 includes a single first / second slot C1 or C2 delimited by a pair of ribs N and a single connecting septum B placed between the semi-profiles same. Alternatively in figure 17 is represented second version of semi-finished product S, obtainable with a second form of implementation of the apparatus 1, in which each semi-profile S1 or S2 includes two first / second slots C1 or C2 substantially parallel, or developing along substantially parallel directions, and delimited by respective N ribs and two septa of connecting B placed between the semi-profiles themselves, one for each location defined by a first quarry C1 and the corresponding second quarry C2. Each semi-profile S1 or S2 has the relative protruding N ribs and the portion remainder of the section all included in one semi-plane delimited by the trace of the plane where the ribs themselves protrude allow the assembly of the semi-finished product S. Following assembly, the semi-finished product S It is usually sent to a machine rolling machine, not detailed because of the type conventional, in which the N ribs face towards the outside of each first / second C1 or C2 cavity they are deformed and bent towards the ribs N opposed to them to tighten the septum of connection B to the semi-profiles S1 and S2 obtaining a thermal break profile. The apparatus 1 is then typically incorporated into a production plant thermal break profiles, not shown, which includes the above mentioned rolling machine arranged downstream of the apparatus itself along the direction operational in the sense of progress. Apparatus 1 comprises at least one group of transfer 2 in sequence along one direction operational D in a direction of advancement A of the first semi-profile S1 arranged with at least one first hollow C1 facing upwards and the second semi-profile S2 arranged with at least one corresponding second C2 hollow facing the low and an assembly station 3 arranged at valley of transfer group 2 along the operating direction D in the direction of travel A. In the preferred form of implementation the management of advancement A is substantially horizontal. In the first form of implementation represented Figure 1 shows two groups of transfer 2 arranged in series along the direction of advance D, but it is not excluded that a single group of can be foreseen transfer 2 or more of two groups of transfer 2 arranged in series. In this description with the term “substantially” means less than the usual manufacturing and assembly tolerances of the component parts. Assembly station 3 includes a frame 4 supporting at least one work group 5. In the embodiment represented the frame is made up of a base 6 to support the ground above which at least one protrudes column 7 with substantially vertical development of support of a corresponding working group 5. Working Group 5 includes: - a knurling group 8 comprising a knurling tool 9 which is associated with means of 10-way bidirectional rotation drive around a respective working axis L substantially horizontal and orthogonal to the operational direction D and is associated with the column 7 with variable position along a first axis of A1 recording essentially vertical. In use the knurling tool 9 is positioned in a first position along the first axis of A1 recording and is operated in rotation in a first direction V1 around the working axis L for the processing of the first C1 quarry and it is positioned in a second position along the first recording axis A1 and is operated in rotation with one second towards V2 around the axis of work L for the processing of the second quarry C2, and - an introduction group 11 of a septum of connection B along the first quarry C1 and, subsequently, along the second quarry C2 to obtain a semi-finished product S, which includes a 12-piece clamp retention of the septum itself associated with the column 7 downstream of knurling tool 9 along the operating direction D in the direction of advancement A, the gripper 12 being suitable for grab the connecting septum B from above in correspondence of the second margin B2 arranged above the first margin B1. In the first position the knurling tool 9 is suitable for working from above the first quarry C1 of the first semi-profile S1 facing upwards and the first verse V1 is oriented in such a way as to give the first semi-profile itself a push in the direction of advancement A, that is, in the anti-clockwise direction time with respect to the figures. In the second position the tool knurling tool 9 is suitable for working from the bottom second C2 slot of the second semi-profile S2 facing downwards and the second towards V2 is oriented in such a way as to impress the second semi-profile itself a push in the direction of advancement A, that is, clockwise with respect to to the figures. Each transfer group 2 comprises a support structure 13 and a support surface 14 of the first and second semi-profiles S1 and S2 substantially horizontal and associated with the support structure 13 with variable position along a second recording axis A2 essentially vertical. The support plane 14 it develops along the operational direction D. Preferably transfer group 2 includes 15 transport vehicles which define the support surface 14 for the movement of the first and second semi-profile S1 and S2 in the direction of progress A and are associated with the structure 13 support for the interposition of first vehicles of drive 16 in alternating translation along the second recording axis A2. The plane of support 14 can therefore be positioned at different positions work configurations along the second axis of A2 work, between a minimum quota and a maximum quota, depending on the size of the S1 and S2 semi-profiles in progress. Not available excludes, however, that a discrete adjustment possibility, i.e. no continues, of the working configuration of the plan of support 14 between the minimum quota and the quota maximum. In the embodiment represented i 15 transport vehicles are of the type of a roller conveyor, idle or motorized, but it is not excluded that may be of the type of a ribbon transporter or similar. Furthermore the structure of support 13 includes two telescopic elements 17 of support having substantially development vertical and arranged at the longitudinal ends of the roller conveyor 15, each of which is equipped with a fixed portion 17a supporting the ground and a movable portion 17b connecting to the roller conveyor 15. The first means of actuation 16 include two linear actuators acting in substantially vertical direction, each of the which is interposed between portions 17a and 17b of a respective telescopic element 17. Preferably the position of the tool knurling tool 9 along the first registration axis A1 is continuously adjustable. The group of knurling 8 therefore comprises second means of alternating translation drive of the tool knurling tool 9 along the first registration axis A1. The second means of actuation are interposed between the knurling tool 9 and the column 7. I second means of actuation, not shown in detail as it is of a conventional type, they can be of the type of electric motors for the operation of controlled axes. Advantageously the knurling group 8 includes at least one contrast organ 19 of the knurling tool 9, which is associated with the column 7 movable between at least one configuration operational and a rest configuration. The knurling group 8 therefore comprises, fourth means of actuation for movement of at least one contrast organ 19 between the operational configuration and configuration of rest. Preferably the at least one organ of contrast 19 is associated with the movable column 7 with continuity along the first recording axis A1. In this case the fourth means of operation are capable of moving at least one organ of contrast 19 along the first recording axis A1 approaching / moving away from the tool knurling tool 9. The fourth means of operation, not represented in detail as they are of type conventional, they can be of the type of engines electric for the operation of controlled axes. Advantageously the knurling group 8 includes two contrast organs 19 arranged by opposite parts of the knurling tool 9 along the first recording axis A1, of which that lower suitable to be found from below against the first semi-profile S1 in the configuration operational and the superior one capable of meeting from above against the second semi-profile S2 in the operational configuration. The clamp 12 is associated with the mobile column 7 between a socket configuration and a connection septum release configuration B. Introduction group 11 includes, therefore, third means of operation for the movement of the clamp 12 between the socket configuration and the configuration of release. Preferably the clamp 12 is associated with the column 4 movable along a third axis of A3 recording substantially vertical along which lie the socket and socket configurations release. Even more preferably the clamp 12 is associated with the continuously mobile column 7 along the third recording axis A3 and the third drive means are suitable for moving the 12 clamp along the third axis itself with continuity between the grip and release configurations. The third means of actuation, not represented in detail as they are of type conventional, they can be of the type of engines electric for the operation of controlled axes. Additionally, the introduction group 11 includes at least one support guide 21 arranged below the clamp 12 and associated with the column 7 movable between at least one configuration operational and a rest configuration. In the operational configuration guide 21 is arranged to contact below with the connecting septum B clamped in the caliper 12, while in the resting configuration is moved away from the septum same. Therefore, fifth means of transport are foreseen drive of the guide movement 21 between the operational configuration and the rest configuration. Preferably the driving position. 21 is associated with the movable column 7 in scrolling along the third recording axis A3 and the fifth means of operation are suitable for move the guide 21 along the third axis itself with continuity between the operational and configurations of rest. The position of the guide 21 along the third axis A3 may vary depending on the dimensions and geometry of the connecting septum B in progress. The fifth means of actuation, not represented in detail as they are of type conventional, they can be of the type of engines electric for the operation of controlled axes. The apparatus 1 also comprises a group of removal 23 located downstream of the assembly station 3 along the direction operational D in the direction of advancement A, which comprises a 24-story load-bearing structure support 25 of the first coupled S1 semi-profile to at least one connecting septum B during assembly with the second semi-profile S2 to obtain the semi-finished product S. The support plan 25 is substantially horizontal and develops along the operational direction D. The 25 support plan fee is fixed. The removal group 23 preferably comprises a plurality of rollers 26 associated with the supporting structure 24 crazy in rotation around its longitudinal axis, substantially horizontal and orthogonal to the operational management D. Furthermore the removal group 23 can understand means of accompanying the first semi-profile S1 moving away from the group of work 5 arranged downstream of the group itself, for complete the insertion of the first semi-profile S1 along the connecting septum B. These means of accompaniment, not represented in the figures, they can be of the type of a pusher organ acting along the operating direction D in the direction of advancement A. Furthermore, the removal group 23 comprises at least one associated motorized roller 27 to the load-bearing structure 24 rotating around the relative longitudinal axis, essentially horizontal and orthogonal to the operating direction D. The direction of rotation R impressed on the roller motorized 27 is in accordance with the direction of advancement A at the upper portion of the roller itself, so the direction of rotation R is timetable with reference to the attached figures. active (upper) surface of the roller motorized 27 lies on the support plane 24. The motorized roller 27 is preferably arranged in near or at the end of the removal group 23 facing the assembly station 3. Furthermore, the removal group 23 includes a 28 movable limit switch between an active configuration in which it protrudes above the support plane 24 along the operational direction D and a configuration of rest in which it is displaced with respect to the active configuration. In the embodiment represented the end-of-stroke feedback 28 is associated with the load-bearing structure 24 alternatively movable in vertical direction and in the rest configuration it is lowered between the rollers 26 below the support plane 25, but different movements of the end-of-travel feedback 28, for example in horizontal direction. Also for movement of the end-of-stroke feedback can be conventional means of operation are not foreseen represented, of the type of an electric motor for the operation of controlled axes. Finally, the apparatus 1 comprises means of detection of the position of the first and the second semi-profile S1 and S2 along the direction operational D and electronic management tools and control associated with the entrance to such means of transport detection to receive the relevant data and operate the transfer group accordingly 2, at least one working group 5 and the group of removal 23. The means of detection preferably include: - at least one first sensor 29 for detecting the presence of the first or second semi-profile S2 or S2 at the knurling group 8. The first sensor 29 is associated with column 7; - at least one second detection sensor 30 of the presence of the first semi-profile S1 upstream of guide 21, for example of the type of a sensor proximity. The second sensor 30 is integral driving 21 in the movement along the third axis A3; - at least a third sensor 31 for detecting the presence of the second semi-profile S2 upstream of the clamp 12, for example of the type of a sensor proximity. The third sensor 30 is integral with the gripper 12 in movement along the third axis A3; - at least a fourth sensor 32 for detecting the presence of the first or second semi-profile S1 or S2 at the discharge end of the transfer group 2, for example of the type of an inductive sensor; - at least a fifth sensor 33 for detecting the presence of the first semi-profile S1 in matching the load end of the group of removal 23, for example of the type of a inductive sensor. The electronic management and control unit It can be a conventional electronic board or programmable logic controller (PLC) capable of manage the operating cycle of the device 1 which will be described below. In an alternative form of implementation (figures 15-16) assembly station 3 comprises two working groups 5 of the type described above, arranged in a mirror-like manner on opposite sides of the operational management D. The two working groups 5 they are aligned with each other transversally to the operational direction D. In this case the apparatus 1 can work both semi-finished products S composed of semi-profiles S1 and S2 and from a single partition connection B (figure 4), activating a single group of work 5, which semi-finished products S composed of semi-profiles S1 and S2 and two connecting partitions B (figure 17), activating both working groups 5. In this case the above detection means described may be unique to the station assembly 3 and provide a first sensor 29, a second sensor 30, a third sensor 31 and a fourth sensor 32 for the actuation of both working groups 5. With reference to a work cycle to obtain a semi-finished product S composed from the semi-profiles S1 and S2 and from a single partition connection B the operation of the device 1 is the following. The first semi-profile S1 is loaded onto the support surface 14 of transfer group 2 arranged along the operating direction D, with the at least one first C1 cavity facing upwards and the front end, with respect to the direction of feed A, corresponding to the tool knurling tool 9. The support surface 14 is positioned at a first working height along the second axis of A2 recording processed from the electronic management and control unit in function of the geometry and dimensions of the first semi-profile S1. The connecting septum B is positioned between the clamp 12 tightened on the second edge B2 in the socket configuration and the guide 21 arranged in the operational configuration in contact with the first margin B1. It should be noted that a section of end T of the connecting septum B is kept protruding from the clamp 12 towards the knurling tool 9 (figure 5). The share of the working configuration in where the connecting septum B is positioned is determined by the electronic unit in operation of the geometry and dimensions of the semi-profiles S1 and S2 in progress and remains the same for the entire production cycle. The electronic unit positions the tool knurling tool 9 in the first position along the first A1 recording axis and the contrast organ 19 lower in the operating configuration to contact with the first semi-profile S1. When the first sensor 29 detects the presence of the first semi-profile S1 in correspondence with the knurling group 8, the electronic unit of management and control drives the rotation of the knurling tool 9 in the first direction V1. The first semi-profile S1, driven by action of the knurling tool 9 along the direction operational D in the direction of advancement A, yes approach the connecting septum B to insert it along the end section T with the relative first edge B1 inserted into the first slot C1 (figure 6). Preferably in this first phase of insertion of the rotation speed of the knurling tool 9 is maintained reduced. When the second sensor 30 detects the presence of the first semi-profile S1 upstream of the guide 21, the electronic unit deactivates temporarily the means of operation in rotation 10 of the knurling tool 9 and activates the fifth actuating means 22 to bring the guide 21 in the rest configuration (figure 7) in order to allow the passage of the first semi-profile S1. Following the active electronic unit the rotating drive means again 10 of the knurling tool 9, always in the first towards V1 and with a higher speed than the previous, to complete the knurling of the first C1 cavity and the insertion along the septum of junction B. When the rear end of the first semi-profile S1 passes the fourth sensor 32 the electronic unit reduces the speed of rotation of the knurling tool 9 (figure 8), until it stops when the first sensor 29 detects the absence of the first semi-profile S1 (figure 9). At this point the electronic unit activates the any accompanying means to complete the insertion of the first semi-profile S1 along the connecting septum B. Before starting the processing of the second semi-profile S2 the electronic unit operates the positioning of the support surface 14 at a second work quota along the second axis of Recording A2, of the knurling tool 9 in the second position along the first axis of A1 registration and contrast organ 19 superior in operational configuration. The second semi-profile S2 is then positioned on the support surface 14 along the operational direction D (figure 10) and is moved towards the knurling tool 9. When the first sensor 29 detects the presence of the second semi-profile S2 in correspondence with the knurling group 8, the electronic unit of management and control drives the rotation of the knurling tool 9 in the second direction V2. The second semi-profile S2, driven by the action of the knurling tool 9 along the direction operational D in the direction of advancement A, yes approaches the connecting septum B and then inserts itself along the end section T with the relative second margin B2 inserted into the second slot C2 (figure 11). Preferably in this first phase of insertion of the rotation speed of the knurling tool 9 is maintained reduced. When the third sensor 31 detects the presence of the second semi-profile S2 upstream of the clamp 12, the electronic unit temporarily deactivates the tool rotation drive means 10 knurling tool 9 and operates the third means of drive to bring the clamp 12 into the release configuration (figure 12), so as to allow the passage of the second semi-profile S2. In this condition the connecting septum B however, it remains in its original position in how much is coupled in the first slot C1 of the first S1 semi-profile resting on the support surface 25. At the same time the feedback is brought of end of travel 28 in the active configuration. Following the active electronic unit the rotating drive means again 10 of the knurling tool 9, always in the second towards V2 and with a higher speed than the previous to complete the knurling of the second C2 cavity and the insertion along the septum of junction B. When the rear end of the second semi-profile S2 passes the fourth sensor 32 the electronic unit reduces the speed of rotation of the knurling tool 9 (figure 13), until it stops when the first sensor 29 detects the absence of the second semi-profile S2. At this point the electronic unit activates the rotation of the motorized roller 27 to complete the transfer of the semi-profiles S1 and S2 and of the connecting septum B along the operating direction in the direction of advancement A until they reach hit against the end stop 28, completing the insertion of the semi-profiles along in set itself to obtain a semi-finished product S. When the end of the first semi-profile S1 passes the fifth sensor 33 the unit electronics deactivates the motorized roller 27 (figure 14). In case device 1 is equipped with two groups of work 5, each of them replicates in the operational phases described above simultaneously on semi-profiles S1 and S2 with reference to respective first and second quarries C1 and C2. According to the invention, a assembly method of a semi-finished product S for obtaining thermal break profiles which It essentially includes the following phases: - a phase of supply of a first S1 semi-profile equipped with at least one first slot C1 longitudinal, of a second semi-profile S2 provided with at least one corresponding second longitudinal C2 cavity and at least one septum of connection B having a first and a second margin B1 and B2 opposed to each other, – a first phase of movement along the operating direction D in the direction of advancement A of the first semi-profile S1 arranged at a first work quota and with at least one first C1 quarry facing upwards through an area of process in which knurling is performed of the first quarry itself and the simultaneous insertion of the first knurled C1 slot along the corresponding first margin B1 of the septum of junction B, - a second phase of movement along the operating direction D in the direction of advancement A of the second semi-profile S2 arranged at a second share of work and with at least one second C2 hollow facing down through the area of processing in which the knurling of the second slot itself and the simultaneous insertion of the second C2 cavity knurled along the corresponding second margin B2 of the connecting septum B to obtain a semi-finished product S for the production of a profile thermal cut, during the above mentioned handling phases the at least one connecting septum B being maintained stuck in a downstream work configuration of the processing area along the direction of operational D in the direction of advancement A. In practice it has been found that the finding achieve the intended task and goals creating an optimized device for the assembly of semi-finished products for production of thermal break profiles of overall dimensions compact, reducing the number of equipment expected and which do not require particular interventions by the operators in charge, in particular for the movement of semi-profiles during the assembly. The invention, thus conceived, is susceptible to numerous changes and variants, all falling within within the scope of the inventive concept; furthermore, all the details may be replaced by others technically equivalent elements. In practice, the materials used, (*provided that compatible with the specific use,*) as well as the contingent dimensions and shapes, may be any depending on the needs and the state of the technique. Where the characteristics and techniques mentioned in any claim are followed by reference signs, such signs are were placed for the sole purpose of increasing the intelligibility of the claims and of consequently such reference signs do not have no limiting effect on the interpretation of each item identified as an example from such reference signs.
Claims
1. Device (1) optimized for the assembly of semi-finished products (S) for the production of thermal break profiles, of the type comprising a first and a second semi-profile (S1,S2) equipped with a first and a second slot (C1,C2) longitudinal ones aimed at defining at least one place of insertion of at least one correspondent connecting septum (B) having a first and a second margin (B1,B2) opposite each other and suitable to be housed, respectively, in the first and second quarry (C1,C2), characterized from the fact that it includes at least one transfer group (2) in sequence along an operational direction (D) substantially horizontal in one direction of advancement (A) of a first semi-profile (S1) arranged with at least one first hollow (C1) facing upwards and of a second semi-profile (S2) arranged with at least one corresponding second hollow (C2) facing the low, the first and second cavities (C1,C2) being suitable to be arranged facing each other define a location for the insertion of a corresponding connecting septum (B), an assembly station (3) located downstream of said transfer group (2) along the operating direction (D) in the direction of advancement (A) which comprises a support frame (4) of at least one working group (5) comprising - a knurling group (8) comprising a knurling tool (9) which is associated with means of rotation drive (10) type bidirectional around a respective axis of work (L) substantially horizontal and orthogonal to the said operating direction (D) and is associated with said frame (4) with position variable along a first recording axis (A1) substantially vertical, the tool knurling tool (9) being positioned in a first position along the first recording axis (A1) and being driven in rotation in a first towards (V1) around said working axis (L) for the processing of the first quarry (C1) and being positioned in a second position along the first recording axis (A1) and being operated in rotation with a second direction (V2) around the said working axis (L) for the processing of the second quarry (C2), and - an introduction group (11) of a septum of connection (B) along the first hollow (C1) and, at follow, along the second quarry (C2) to obtain a semi-finished product (S) for the production of a profile thermal cut, which includes a clamp (12) of retention of the septum itself associated with said frame (4) downstream of said knurling tool (9) along the operating direction (D) in the direction of advancement (A) mobile between a configuration of grip and a release configuration, in the gripping configuration the gripper (12) being suitable to grasp the connecting septum (B) in correspondence of the second margin (B2) arranged above the first margin (B1).
2. Apparatus (1), according to claim 1, characterized by the fact that at least one is said transfer group (2) includes a support structure (13) of a support surface (14) of the first and second semi-profiles (S1,S2) substantially horizontal and associated with said support structure (13) with position variable along a second recording axis (A2) substantially vertical, the plane of support (14) being positionable at different work shares along the second axis of recording (A2).
3. Apparatus (1), according to claim 2, characterized by the fact that at least said group transfer (2) includes transport vehicles (15) defining said support plane (14) for the movement of the first and second semi-profile (S1, S2) along the operating direction (D) in the direction of advancement (A), which is associated with said support structure (13) by interposition of first means of actuation (16) in translation alternating along the said second axis of recording (A2).
4. Apparatus (1), according to one or more of the previous claims, characterized by the fact that said knurling group (8) includes second means of actuation in alternate translation along the said first axis of registration (A1) of said knurling tool (9).
5. Apparatus (1), according to one or more of the previous claims, characterized by the fact that said clamp (12) is associated with said frame (4) with variable position along one third recording axis (A3) essentially vertical, the grip and socket configurations release lying along the third axis itself.
6. Apparatus (1), according to claim 5, characterized by the fact that the said group of introduction (11) includes third means of actuation of said gripper (12) in translation alternating along the said third recording axis (A3).
7. Apparatus (1), according to one or more of the previous claims, characterized by the fact that said knurling group (8) includes at least one contrast organ (19) of said knurling tool (8) associated with said frame (4) movable between at least one configuration operational and a rest configuration.
8. Apparatus (1), according to claim 7, characterized by the fact that the said group of knurling (8) includes half quarters of drive for the movement of the said at least a contrast organ (19) between the configuration operational and sleep configuration.
9. Apparatus (1), according to claim 8, characterized by the fact that said fourth means of drive are capable of moving at least the said a contrast organ (19) along the said first axis of registration (A1) in approaching / moving away from said tool knurling tool (9).
10. Apparatus (1), according to one or more of the claims 7-9 characterized by the fact that includes two of the said contrast organs (19) arranged on opposite sides of said tool knurling tool (9) along the first axis of registration (A1), one of which is intended to cooperate with the first semi-profile (S1) in the configuration operational and the other one to cooperate with the second semi-profile (S2) in the configuration operational.
11. Apparatus (1), according to one or more of the previous claims, characterized by the fact that said introduction group (11) includes at least one support guide (21) arranged below said clamp (12) and associated with said frame (4) movable between a operational configuration and a configuration of rest.
12. Apparatus (1), according to claim 11, characterized by the fact that said group of introduction (11) includes fifth means of drive for the movement of said at least a support guide (21) between the configuration operational and sleep configuration.
13. Apparatus (1), according to claims 5 and 12, characterized by the fact that it dictates at least a support guide (21) is associated with said frame (4) movable sliding along said third recording axis (A3) and that the fifths drive means are suitable for moving said at least one support guide (21) along the third axis itself approaching / moving away from said clamp (12).
14. Apparatus (1), according to one or more of the previous claims, characterized by the fact that includes a removal group (23) located downstream of the said station assembly (3) along said operating direction (D) in the direction of advancement (A) which includes a load-bearing structure (24) a support plane (25) of the first semi-profile (S1) with at least one septum of connection (B) during assembly with the second semi-profile (S2) to obtain said semi-finished product (S).
15. Apparatus (1), according to claim 14, characterized by the fact that said group of removal (23) includes at least one roller motorized (27) having the active surface substantially coplanar with the said plane support (25).
16. Apparatus (1), according to claim 14 or 15, characterized by the fact that said group of removal (23) includes a finding of limit switch (28) movable between a configuration active in which it protrudes above the said support plane (25) along said direction operational (D) and a rest configuration in which is displaced with respect to said configuration active.
17. Apparatus (1), according to one or more of the previous claims, characterized by the fact that includes means of detection (29, 30, 31, 32, 33) of the position of the first and the second semi-profile (S1,S2) along said direction operational (D) and electronic management tools and operationally associated control at the entrance to said detection means (29, 30, 31, 32, 33) and exiting said assembly station (3) said transfer group (2) and said group of removal (23).
18. Apparatus (1), according to one or more of the previous claims, characterized by the fact that said assembly station (3) includes two of the said working groups (5) arranged on opposite sides of the direction operational (D), each one capable of intervening on a respective first slot (C1) of the first semi-profile (S2) and on a corresponding second hollow (C2) of the second semi-profile (S2) and to insert a corresponding connecting septum (B) along the seat of accommodation defined between the respective first and second quarry (C1,C2).
19. Profile production plant thermal cut characterized by the fact that comprises an apparatus (1) according to one or more of the claims 1-18 and a rolling machine located downstream of the apparatus itself along the operating direction (D) in the direction of advancement (TO).
20. Method of assembling semi-finished products (S) for obtaining cut profiles thermal, of the type comprising a first and a second semi-profile (S1,S2) equipped with respective longitudinal cavities (C1,C2) designed to define at least a site for insertion of at least one corresponding connecting septum (B), characterized by the fact that it includes the following phases: - a supply phase of a first semi-profile (S1) equipped with at least one first slot (C1) longitudinal, of a second semi-profile (S2) provided with at least one corresponding second longitudinal cavity (C2) and at least one septum of connection (B) having a first and a second margin (B1,B2) opposite each other, - a first phase of movement along a operating direction (D) in one direction advancement (A) of said first semi-profile (S1) willing to do an initial portion of work and with the at least one first hollow (C1) facing upwards through a processing area where it is the knurling of the first slot itself was carried out and the simultaneous insertion of the first quarry (C1) knurled along the corresponding first margin (B1) of the connecting septum (B), - a second phase of movement along the operating direction (D) in the direction of advancement (A) of said second semi-profile (S2) willing to take on a second share of work and with at least one second cavity (C2) facing the down through said processing area where the knurling of the second groove is performed same and the simultaneous insertion of the second groove (C2) knurled along the corresponding second margin (B2) of the connecting septum (B) to obtain a semi-finished product (S) for the production of a thermal break profile, during the said movement phases at least one connecting septum (B) being held still in a working configuration downstream of said area of processing along the operating direction (D) in the direction of advancement (A).