CAM LOCKING DEVICE AND METHOD OF MANUFACTURING SUCH A DEVICE AND METHOD OF REPLACING A WIRE ELEMENT OF SUCH A DEVICE
Patent Information
- Authority / Receiving Office
- IT · IT
- Patent Type
- Patents
- Current Assignee / Owner
- ZEDEL CORP
- Filing Date
- 2023-12-13
- Publication Date
- 2026-04-15
AI Technical Summary
Current cam locking devices have difficulty in replacing the wire element, especially when it is damaged or worn, as the mechanical connection between the head and the annular end is not easily separable, leading to a shortened lifespan of the jammer due to the textile wire element aging faster than the head assembly.
A cam locking device design featuring a hollow rod traversed by a wire element, where the wire element forms loops crossed by a tube and an anchor fixed to the head, allowing for easy separation and replacement of the wire element by dismantling or destroying the anchor, facilitating the exchange of the wire element without disassembling the head sub-assembly.
This design enables easier replacement of the wire element, extending the lifespan of the cam locking device and improving maintenance by allowing for the replacement of components without complex reassembly, ensuring consistent performance and safety.
Abstract
Description
Technical field
[0001] The invention relates to a cam locking device, to a method of manufacturing a cam locking device and to a method of replacing a wire element of a cam locking device. Prior art
[0002] During climbing phases, a climber is required to place protection points in a wall. The climber successively installs several protection points that are intended to support him in the event of a fall. Some walls are equipped with pre-installed protection points, for example in the form of bolts that are sealed into the rock. Other walls are not equipped with such points, so the climber must find the most suitable crevice for installing his protection point.
[0003] When the climber needs to set up their protection points, it is common to install passive and active cams. Cams are designed to fit into crevices, which are generally holes, cracks, chutes, or any other hollow that is deep enough to allow the insertion of a cam. Each particular crevice shape is adapted to a particular cam configuration. Conventionally, for cams, the head is arranged at one end and is intended to be jammed. The opposite end defines a through hole intended to receive a carabiner. The through hole is generally delimited by a steel cable. The steel cable is embedded in one or more places in the head and / or it is crimped so as to define the ring intended to receive the carabiner.
[0004] Passive wedges are often formed by metal parts with a specific shape. In passive wedges, the size is constant or substantially constant during use. In a first spatial position, the wedge can be inserted into a fault in a wall and, in a second spatial position, the wedge is wedged between two opposite faces of the fault. It is then possible to install and remove the wedge or to wedge the wedge provided that it is placed in the correct spatial configuration inside the hole. For some types of passive wedges, the steel cable is replaced by a textile strap. The strap forms a ring that is closed by sewing after the strap has passed through the head several times.
[0005] The various configurations currently on the market do not provide for the replacement of the material(s) forming the ring in relation to the head. Consequently, if the ring is damaged or worn, the entire cam must be replaced.
[0006] Historically, it is known to form a ring which is made up of a strap or rope which crosses the head subassembly and which is closed by means of a knot. Closing the ring by one or more knots poses problems of repeatability and durability over time, particularly when using materials with a low coefficient of friction which does not allow the knots to be maintained over time.
[0007] In active cams, one or more cams are used to change the size of the cam head. For active cams, it is also known to jam one end of a steel cable in a part of the head in a non-removable manner. The other end of the cable is shaped into a loop which is closed by crimping.
[0008] Active wedges are also known that use a mechanical connection between the head and the annular end by means of a textile wire element defining a loop by connecting the two ends of the wire element by a splicing step. The rod elements are crossed by the wire element before forming the loop into a wire element. The loop is then fixed to the head of the wedge. Such a configuration makes it difficult to fix the textile wire element with the head because the available space is restricted and the rotation axes of the cams are substantially at the same height as the insert so that the insert is arranged between the cams in the extended position. In addition, since the rod is formed and the wire element is subjected to a tensile force, the fixing between the head and the wire element makes the operation complicated.
[0009] This configuration makes it very difficult, if not impossible, to replace the wire element if it is damaged or reaches the end of its life. Since the wire element is made of textile material, it ages much faster than the head assembly. The lifespan of the jammer is then defined by the lifespan of the wire element. Subject of the invention
[0010] An object of the invention is to provide a cam locking device whose mechanical connection between the head and the annular end is more easily replaceable than the configurations of the prior art.
[0011] According to one aspect of the invention, the cam locking device comprises: a head subassembly including a head provided with at least one cam intended to be wedged in a crevice; a rod subassembly having a rod and at least one wire element, the rod being hollow and crossed by the at least one wire element, the rod subassembly defining a through hole intended to receive a connector to form an anchoring point, the at least one wire element defining the through hole, the wire element defining at least one loop hooking to the head subassembly to form mechanical continuity between the head and the anchoring point.
[0012] The cam lock is notable in that the at least one loop is traversed by a tube and in that the tube and the at least one loop are traversed by an anchor fixed to the head to form mechanical continuity between the head and the anchor point.
[0013] Advantageously, the anchor is removable from the head or destructible independently of the head to allow separation between the head subassembly and the rod subassembly.
[0014] In a particular configuration, the wire element is subjected to a tensile force in a longitudinal direction of the rod and the wire element, the rod forming a stop opposing a movement of the tube towards the through hole.
[0015] In an advantageous development, the wire element has several loops, the loops being crossed by the tube and the anchor.
[0016] Preferably, the tube is breakable and fixedly mounted in the head. Extraction of the tube from the head causes destruction of the tube.
[0017] According to one embodiment, the anchor is a screw. At least one of the head and the tube has a thread receiving a thread of the screw for securing the anchor with the head.
[0018] In an advantageous development, the anchor is an insert crimped with the head.
[0019] Preferably, the anchor is a rod fixed to the head by means of a non-removable clip.
[0020] In another advantageous development, the wire element is a ring made of textile material.
[0021] Preferably, the wire element is a ring bent to define at least two legs each comprising a head end, a foot end and two strands, wherein the two strands join at the head end to form a loop attached to the head, wherein the foot end of each leg is extended by a connecting portion, the connecting portion connecting the legs together, the connecting portion delimiting said through hole, the connecting portion comprising at least four strands of the wire element; wherein the loops are crossed by the tube.
[0022] Advantageously, the at least one cam is mounted to pivot relative to a body of the head between an extended position and a retracted position, the anchor being fixed to the body and a spring being fixed on the one hand to the body and on the other hand to the cam to be able to urge the cam out of the extended position.
[0023] The invention also relates to a method of manufacturing a cam locking device which is easier to produce than the methods of the prior art.
[0024] This result is achieved by means of a manufacturing process comprising the following steps: providing a head subassembly including a head provided with at least one cam intended to be wedged in a crevice; providing a rod subassembly having a rod and at least one wire element, the rod being hollow and traversed by the at least one wire element, the rod subassembly defining a through-hole intended to receive a connector to form an anchoring point, the at least one wire element defining the through-hole, the wire element defining at least one loop, the at least one loop being traversed by a tube; fixing an anchor to the head, the anchor passing through the tube and the at least one loop to hook the at least one loop to the head subassembly and form a mechanical continuity between the head and the anchoring point
[0025] The invention also relates to a method for replacing a wire element of a cam locking device which is easier to carry out than in the configurations of the prior art.
[0026] This result is tended to be achieved by means of a replacement process comprising the following steps: providing a cam locking device according to any of the preceding configurations; removing the anchor and separating the rod subassembly from the head subassembly; providing a new rod subassembly having a rod and at least one wire element, the rod being hollow and having the at least one wire element passing therethrough, the rod subassembly defining a through-hole for receiving a connector to form an anchor point, the at least one wire element defining the through-hole, the wire element defining at least one loop hooking to the head subassembly to form mechanical continuity between the head and the anchor point, the at least one loop having a tube passing through it; securing the rod subassembly with the head subassembly by means of an anchor fixed to the head and passing through the tube and the at least one loop to form mechanical continuity between the head and the anchor point. Summary description of the drawings
[0027] Other advantages and characteristics will emerge more clearly from the following description of particular embodiments and implementations of the invention given as non-limiting examples and represented in the appended drawings, in which: there figure 1 schematically illustrates a perspective view of a cam locking device; figure 2 schematically illustrates an exploded perspective view of a cam locking device according to a first embodiment; the figure 3 schematically illustrates a perspective view of the head end of the rod with a tube of the cam locking device according to the first embodiment; figure 4 schematically illustrates a sectional view of the connection between the head subassembly and the rod subassembly of the cam locking device according to the first embodiment; Figure 5schematically illustrates an exploded perspective view of a cam locking device according to a second embodiment; the figure 6 schematically illustrates a perspective view of the head end of the rod with a tube of the cam locking device according to the second embodiment; figure 7 schematically illustrates a sectional view of the connection between the head subassembly and the rod subassembly of the cam locking device according to the second embodiment; figure 8 schematically illustrates an exploded perspective view of a cam locking device according to a third embodiment; the figure 9 schematically illustrates a perspective view of the head end of the rod with a tube of the cam locking device according to the third embodiment; the figure 10schematically illustrates a sectional view of the connection between the head subassembly and the rod subassembly of the cam locking device according to the third embodiment; figure 11 schematically illustrates an exploded perspective view of a cam locking device according to a fourth embodiment; figure 12 schematically illustrates a perspective view of the head end of the rod with a tube of the cam locking device according to the fourth embodiment; figure 13 schematically illustrates a sectional view of the connection between the head subassembly and the rod subassembly of the cam locking device according to the fourth embodiment; figure 14 schematically illustrates a perspective view of a wire element ring intended to connect the head and the annular end of the cam locking device before its folding; figure 15schematically illustrates a perspective view of a wire element ring bent so that two pairs of strands are intended to connect the head and the annular end of the cam locking device; figure 16 schematically illustrates a perspective view of a wire element ring bent so that four pairs of two strands are intended to connect the head and the annular end of the cam locking device. Description of the embodiments
[0028] THE figures 1 to 13 illustrate different embodiments of a cam locking device also known as a “cam lock”. The cam locking device is preferably an active locking device.
[0029] The cam locking device comprises a head subassembly 1 and a rod subassembly 2. The head subassembly 1 is located at a first end and comprises a head 3 and at least one cam 4. The head subassembly 1 is intended to wedge in a crevice.
[0030] The rod subassembly 2 has a rod 5, a wire element 6 and a tube 7. The rod 5 is hollow and is traversed by the wire element 6. The rod subassembly 2 defines an annular end 2a which has a through hole 8. The wire element 6 delimits the through hole 8. In other words, the wire element 6 surrounds the through hole 8 alone or in combination with its attachment point(s) with the head 3. Once the wire element 6 is attached to the head 3, the wire element 6 ensures mechanical continuity between the head 3 and the opposite end of the wedge represented by the through hole 8 intended to form an anchoring point, i.e. intended to receive a connector. The rod 5 extends mainly in a first direction XX which corresponds to the longitudinal direction of the rod 5, i.e. its largest dimension.The rod 5 has a head end intended to be fixed to the head 3 and a foot end intended to define an annular end 2a defining the through hole 8. The foot end and the head end are opposite in the direction XX.
[0031] The attachment between the wire element 6 and the head 3 makes it easier to separate the head subassembly 1 from the rod subassembly 2 so as to facilitate the replacement of the wire element 6 and, more generally, of at least one of the components of the rod subassembly 2.
[0032] The wire element 6 defines at least one loop 6a and the tube 7 passes through the at least one loop 6a. The tube 7 and the at least one loop 6a are crossed by an anchor 9 which is fixed to the head 3. The anchor 9 provides the mechanical connection between the wire element 6 and the head 3. To facilitate the total or partial replacement of the rod subassembly 2, it is important to facilitate the installation of the wire element 6 in the head 3.
[0033] The tube 7 prevents the loop 6a from closing, which facilitates the installation of the anchor 9 in the loop 6a to ensure mechanical continuity between the head 3 and the rod subassembly 2. The tube 7 requires the loop 6a to define a minimum section which is substantially equal to or greater than the section of the anchor 9. When mounting the loop 6a in the head 3, the loop 6a rubs against the head 3 and it may deform but it retains an opening substantially equal to or greater than the section of the anchor 9 to allow the anchor 9 to be hooked with the head 3 and with the wire element 6 through the tube 7.
[0034] In a preferred embodiment illustrated in figures 2 to 13, the tube 7 is arranged at least partially projecting from the rod 5 and projecting enough so that the section of the internal hole of the tube 7 is able to receive the anchor 9. The tube 7 makes it possible to separate the wire element 6 and the anchor 9, which makes it possible to protect the mechanical integrity of the wire element 6 with respect to the surface of the anchor 9. In an alternative embodiment, the tube 7 is arranged in the rod 5 and the rod 5 has at least one hole which is opposite the tube 7 in the direction of introduction of the anchor 9. The hole in the rod 5 allows the passage of the anchor 9 through the rod 5, the loop 6a and the tube 7. Preferably, the rod 5 defines two holes arranged opposite each other which allow the anchor 9 to pass through the tube 7 and the rod 5 to be fixed to the head 3 at two points.
[0035] Advantageously, the head 3 has a body 3a defining a cavity receiving a head end of the rod 5. The tube 7 is completely hidden by the body 3a in a direction perpendicular to the direction of insertion of the head end into the cavity.
[0036] Preferably, the position of the tube 7 relative to the head end of the rod 5 is stationary in the direction XX.
[0037] The head 3 defines a cavity, for example a blind cavity, which is intended to receive the rod 5, the tube 7 and the loop 6a. In order to maintain acceptable compactness, the cavity has a reduced section and preferably a section which is complementary to the section of the rod 5 perpendicular to the first direction XX.
[0038] Preferably, the tube 7 has a width which is equal to or greater than the width of the rod 5 as illustrated in figures 2 to 13. By using a tube 7 at least as wide as the rod 5, it is easier to force the rod 5 to insert the tube 7 to the desired position in the direction XX. The tube 7 abuts against the rod 5 and the rod 5 is used to introduce the tube 7 facing the insertion hole of the anchor 9. Alternatively, the section of the assembly formed by the tube 7 and the loop 6a is greater than the internal section of the rod 5.
[0039] In a particularly advantageous manner, the wire element 6 is completely hidden inside the rod 5 with the exception of the loop 6a or loops 6a which protrude from a head part 3 of the rod 5. The head part 3 of the rod 5 is intended to be introduced into the head 3.
[0040] In a particular embodiment, the anchor 9 is mounted to be removable from the head 3. For example, the anchor 9 is a screw, a bolt or any other element that can be mounted to the head 3 and removed several times. Such a configuration makes it possible to easily separate the rod subassembly 2 and the head subassembly 1.
[0041] In an alternative embodiment, the anchor 9 is mounted destructibly independently of the head 3. The anchor 9 can be destroyed relative to the head 3 without destroying the head 3. Such a configuration makes it possible to successively mount several rod subassemblies 2 on the same head subassembly 1 by replacing the anchor 9 with a new anchor 9. The destruction of the anchor 9 makes it possible to replace the rod subassembly 2 and encourages the installation of a kit comprising a new anchor 9 and a new wire element 6. The anchor 9 can be an insert which is crimped, glued, welded, brazed or fixed by any other non-removable fixing means.
[0042] In the preceding embodiments, the tube 7 is preferably breakable and it is fixedly mounted in the head 3. Extraction of the tube 7 from the head 3 and / or removal of the anchor 9 causes destruction of the tube 7.
[0043] Preferably, when the anchor 9 is fixed to the head 3, the tube 7 is fixed in a non-removable manner relative to the anchor 9. Dismantling or destroying the anchor 9 destroys the tube 7. This has the effect of preventing or making more difficult the reuse of the tube 7. It is then possible to detect a wire element 6 which has already been used because it has already been mounted. For example, the anchor 9 has a section which is slightly greater than the section of the through hole 8 of the tube 7. As the anchor 9 is introduced into the tube 7, the tube 7 fractures which prevents the reuse of the tube 7. Alternatively, once the anchor 9 is fixed to the head 3, a portion of the anchor 9 is fixed to the tube 7. The fixing between the anchor 9 and the tube 7 is unidirectional. When attempting to remove anchor 9, tube 7 is destroyed. It is still possible to have an anchor 9 which sands away part of the thickness of tube 7.The introduction of the anchor 9 reduces the thickness of the tube 7 which weakens the tube 7 which is no longer able to prevent the deformation of the strap and complicates another introduction of the anchor 9.
[0044] In a particular embodiment, the wire element 6 is subjected to a tensile force along the longitudinal direction XX of the wire element 6 between the head 3 and the through hole 8. The rod 5 acts as an end-of-travel stop on the tube 7. The rod 5 prevents the tube 7 from approaching the through hole 8 beyond a threshold position. The wire element 6 is under tension, which makes it possible to fix the position of the strap relative to the tube 7. The tensioned mounting of the wire element 6 makes it possible to ensure good resistance over time of the rod subassembly 2 before it is attached to the head subassembly 1. A rod 5 whose length is adjustable can be used in order to apply a tensile force.
[0045] In a preferred embodiment, the wire element 6 has several loops 6a. Each of the loops 6a is attached to the head 3. Advantageously, the loops 6a are mounted opposite each other and are crossed by a tube 7 and the same anchor 9.
[0046] In a particular embodiment, the anchor 9 is a screw. In the configuration illustrated in figures 2 to 4 , the thread 9a of the screw fits into the thread 3b of the head 3. The anchor 9 rests on the head 3 on either side of the rod 5. In the configuration illustrated in figures 5 to 7, the thread 9a of the screw is inserted into the thread 7a of the tube 7. The anchor 9 rests on the head 3 on either side of the rod 5. It is advantageous to block the rotation of the tube 7 around the axis of insertion of the anchor 9 into the tube 7. A rotation blocker is used which is formed partly by the tube 7 and partly by the rod 5 and / or the head 3. In one case, the rod 5 forms a stud 5a which is inserted into a hole in the tube 7 to prevent rotation. In an alternative, the external shape of the tube 7 is non-circular. The rod 5 and / or the head 3 have a shape complementary to that of the tube 7 which prevents the rotation of the tube 7.
[0047] In the configuration illustrated in figures 8 to 10, the anchor 9 defines a groove 9b. The anchor 9 passes through the tube 7 as well as the loop(s) 6a. The end of the anchor 9 defining the groove passes through the head 3 and the tube 7. A clip 10 is inserted into the groove 9b to lock the anchor 9 with the head 3 and prevent it from being dismantled. The anchor 9 bears on the head 3 on either side of the rod 5. The removal of the clip 10 is necessary to remove the anchor 9. Preferably, the removal of the clip 10 corresponds to a break in the clip 10.
[0048] In the embodiment illustrated in figures 11 to 13, the anchor 9 has a shaft 11 and a blocker 12. The head 3 defines one or two holes which have a first section greater than the section of the shaft 11. This makes it possible to introduce the shaft 11 into the head 3. Once the shaft 11 has been introduced into the head 3, a blocker 12 is fixed to the head 3 which reduces the value of the section to a second section value which is less than the section of the shaft 11. The shaft is blocked in the head 3. In the uninstalled position of the blocker 12, the hole(s) intended to receive the shaft 11 have a first value greater than the section of the shaft 11. In the installed position of the blocker 12, the hole(s) intended to receive the shaft 11 have a second value less than the section of the shaft 11. Depending on the configurations, the blocker 12 can be mounted removable or non-removable. Preferably, in the installed position, the blocker 12 cannot be removed from the head 3 without breaking the blocker 12.The shaft 11 rests on the head 3.
[0049] In a preferred embodiment, the cam locking device is an active locking device as illustrated in figures 1 to 13 .
[0050] The head subassembly 1 forms a first end which is a head 3. The rod subassembly 2 forms the end opposite the head end 3 and it defines an annular end 2a. The head 3 has at least one cam 4 and preferably several cams 4 which are pivotally mounted between an extended position and a retracted position. The at least one cam 4 is movably mounted around at least one pivot shaft 13 of the head 3. The at least one cam 4 is mechanically coupled to a body 3a of the head 3. The pivot shaft 13 is fixed to the body 3a of the head 3. The body 3a can be formed by one or more parts. The at least one cam 4 is pivotally mounted relative to the body 3a. The pivot shaft 13 extends mainly in a second direction YY which is perpendicular or substantially perpendicular to the first direction XX.
[0051] Conventionally, the annular end 2a is in the form of a ring which defines a through hole 8 configured to receive a carabiner. The annular end 2a is capable of supporting the weight of a user.
[0052] The cam locking device has a wire element 6 which mechanically connects the head 3 with the annular end 2a. The wire element 6 extends continuously from the head 3 to the annular end 2a in a first direction XX. The wire element 6 is hooked to the head 3 at each of its ends and it extends along the annular end 2a between its hooking points with the head 3. The wire element 6 ensures mechanical continuity between the head 3 and the annular end 2a. The wire element 6 mechanically couples the cams 4 to the annular end 2a so that a user fixed to the annular end 2a is retained by means of the cams 4 wedged for example in a crack.
[0053] The locking device comprises an actuation system coupled to the at least one cam 4. The actuation system is configured to selectively engage the retracted position of the at least one cam 4. The actuation system has a trigger 14 slidably mounted along the first direction XX connecting the head 3 and the annular end 2a.
[0054] In other words, the trigger 14 is mounted to move relative to the head 3 and it is coupled to the at least one cam 4. When the trigger 14 is out of a first position, the at least one cam 4 is out of the extended position.
[0055] Preferably, the trigger 14 is coupled to the at least one cam 4 so that the movement of the trigger 14 away from the head 3 causes the at least one cam 4 to move out of the extended position, i.e. towards the retracted position. Preferably, the trigger 14 is coupled to all the cams 4 so that the movement of the trigger 14 away from the head 3 causes the cams 4 to move towards the retracted position.
[0056] It is advantageous that a movement of the trigger 14 towards the head 3 does not impose any movement of the cam 4 and in particular does not impose a movement of the cam 4 towards the extended position.
[0057] In a preferred embodiment, the trigger 14 is slidably mounted along the wire element 6 between the head 3 and the annular end 2a. The trigger 14 may be coupled to the cam 4 or to each cam 4 by an additional wire element 15. The additional wire element 15 may be a metal cable, a textile element or a wire element made of synthetic material, for example plastic material. The additional wire element 15 couples the cam 4 to the trigger 14 and makes it possible to translate a movement of the trigger 14 towards the annular end 2a into a movement of the cam 4 towards the retracted position.
[0058] The cam locking device has a spring 16 that is configured to bias the at least one cam 4 toward the extended position. The spring 16 may be made in any technology, it may be a helical spring operating in tension, compression, torsion or bending. It may also be a blade or a metal wire that is elastically deformed. In the absence of bias and obstacle, the spring 16 places the at least one cam 4 in the extended position. The force applied to the trigger 14 to move away from the head 3 corresponds to a force applied to the spring 16 to move the at least one cam 4 toward the retracted position. In one embodiment, the spring 16 is fixed on the one hand to the cam 4 and on the other hand to the head 3. In another embodiment, the spring 16 is fixed on the one hand to a first cam 4 and on the other hand to a second cam 4 mounted on a different pivot shaft 13 than the first cam 4.The locking device may comprise as many springs 16 as cams 4 or as many springs 16 as pairs of cams 4.
[0059] Preferably, the cam locking device comprises at least one rod 5 which extends from the head 3 towards the annular end 2a, i.e. in the first direction XX. In the embodiments illustrated in figures 1 to 13 , the cam locking device comprises a single rod 5 which extends longitudinally in the first direction XX. Preferably, the rod 5 abuts against the head 3 or is fixed to the head 3.
[0060] Advantageously, the rod 5 at least partially defines the through hole 8 of the annular end 2a.
[0061] The rod 5 is hollow and is crossed by the wire element 6 to connect the annular end 2a with the head 3. Preferably, the rod 5 is more rigid than the wire element 6 perpendicular to the direction XX which makes it possible to hold the cam locking device by means of the rod 5 and to precisely place the locking device in a crack in comparison with an equivalent device without the rod 5. Preferably, the rod 5 extends continuously from the head 3 to the annular end 2a so as to provide good mechanical strength when the locking device is held by the annular ring 2a and the trigger 14. It is advantageous for the trigger 14 to be slidably mounted along the rod 5 and for the rod 5 to separate the wire element 6 and the trigger 14. The rod 5 makes it possible to protect the wire element 6 outside the head 3 up to the annular end 2a.
[0062] As illustrated in the figure 14, the wire element 6 is in the form of a ring, preferably a ring made of textile material. The ring is formed by a strand, a first end of which is fixed to a second opposite end. It is advantageous for the ring to be closed by sewing. The two ends of the wire element 6 are held fixedly on each other by a sewing zone. Sewing is a well-controlled process which makes it easier to obtain a ring whose mechanical tensile strength is controlled. The use of a sewing step makes it possible to form a ring which is less expensive and whose dimension is better controlled than its equivalent obtained by splicing. It is advantageous for the ring to be free of crimping and splicing. The wire element 6 may be a strap or a rope.
[0063] The textile material ring may be a very high molecular weight polyethylene ring, for example in a material marketed under the names Dyneema ® or Spectrae.
[0064] There figure 14 illustrates a wire element 6 in the form of a ring. The ring is bent to define at least two legs 6b each having a head end and a foot end. Each leg 6b has two strands. The two strands join in the head end to form a loop 6a. The loop 6a is intended to be attached to the head 3. The foot end of each leg 6b is extended by a connecting portion 6c. The connecting portion 6c connects the legs 6b together. The connecting portion 6c delimits the through hole 8 of the annular end 2a.
[0065] The strands of each leg 6b extend on one side or the other to form a loop 6a or a connecting portion 6c. A loop 6a extends one strand by another strand of the same leg 6b. The connecting portion 6c extends one strand by a strand of another leg 6b. In other words, each strand connects one end of a loop 6a with the connecting portion 6c. The connecting portion 6c comprises at least four strands of the wire element 6. The connecting portion 6c comprises twice as many strands as loops 6a. Preferably, each strand of the connecting portion 6c is slidably mounted relative to the others.
[0066] There figure 15illustrates the wire element 6 bent so as to define a U-shape with two legs 6b connected by a connecting portion 6c. The two legs 6b are terminated by a loop 6a at the end opposite the connecting portion 6c. The two legs 6b are deformed so that the loops 6a come opposite each other to define a through hole 8.
[0067] As illustrated in figures 3, 4 , 7, 8 , 11 And 12, the wire element 6 is in the form of a ring which is folded and shaped to form a U. The two legs 6b are brought together while the connecting portion 6c defines a ring with a through hole 8 to define the annular end 2a of the locking device. When the loops 6a are attached to an anchor 9, the application of a force on the connecting portion 6c has the effect of stressing the multiple strands which connect the connecting portion 6c and the anchors 9. The wire element 6 provides mechanical resistance in traction.
[0068] The loops 6a are fixed to the head 3 and the connecting portion 6c delimits the through hole 8 of the annular end 2a. The strands of the wire element 6 ensure mechanical continuity between the head 3 and the annular end 2a. This embodiment is particularly advantageous because the attachment of the head 3 with the wire element 6 is carried out using the loops 6a. There is no need to fix the wire element 6 to the head 3 with a knot, a splicing step, a stitching, a crimping or any other technological step which modifies the mechanical integrity of the wire element 6.
[0069] The wire element 6 at least partially delimits the through hole 8 of the annular end 2a by means of the connecting portion 6c which avoids the formation of a specific loop 6a by a knot, a splicing step, a stitching, a crimping or any other technological step which modifies the mechanical integrity of the wire element 6.
[0070] The wire element 6 has at least two loops 6a attached to the head 3, that is to say attached directly to the head 3 and which are connected by at least two strands which extend continuously along the rod 5 and which delimit the through hole 8 of the annular end 2a. The wire element 6 which is annular ensures the mechanical continuity of the locking device. This technical solution is more advantageous than that presented in the document US10,143,892 which uses a splicing step to form two loops 6a intended respectively for the attachment of the head 3 and for the definition of the through hole 8 of the annular end 2a.
[0071] There figure 16illustrates another type of bending of the wire element 6 into a ring shape. The head 3 and the annular end 2a are connected by more than four strands of wire element 6. In the illustrated configuration, the head 3 and the annular end 2a are connected by eight strands. The wire element 6 defines four legs 6b formed by two strands and therefore one loop 6a each. Other arrangements are possible.
[0072] To ensure good mechanical strength, the ring is preferably free of knots in the legs 6b and / or in the head 3. The loops 6a are extended at their ends by strands which come from or extend to the annular end 2a and not by a knot formed at the end of the wire element 6.
[0073] THE figures 3, 4 , 7, 8 , 11 , 12 and 15illustrate a ring that is folded once to form four strands of the wire element 6 that connect the annular end 2a and the head 3. Different types of folding can be used so that the ring of wire element 6 defines a connecting portion 6c capable of at least partially delimiting the annular end 2a and extending at least two legs 6b intended to extend to the head 3 and terminated by loops 6a to be fixed to the head 3.
[0074] The rod 5 is crossed by at least four strands of the wire element 6 between the head 3 and the annular end 2a. The four strands are in mechanical continuity by means of the connecting portion 6c and the loops 6a. The connecting portion 6c ensures mechanical continuity between the legs 6b. Preferably, the seam is located in the connecting portion 6c in order to limit the space requirement in the head 3 or near the head 3.
[0075] Each loop 6a present in the head 3 is fixed to the head 3. Preferably, each attachment point between a loop 6a and the head 3 allows the wire element 6 to slide relative to the head 3. When the wire element 6 is tensioned, the tensile forces are balanced between the strands thanks to the sliding of the loops 6a. Preferably, the connecting portion 6c allows the different strands to slide relative to each other to facilitate the balancing of the forces.
[0076] The application of a tensile force between the head 3 and the annular end 2a has the effect of putting the wire element 6 under tension and in particular the at least four strands of the wire element 6 which connect the head 3 to the annular end 2a. Increasing the number of strands makes it possible to have a better compromise between the tensile strength in the direction XX, the space requirement inside the rod 5 and the flexibility perpendicular to the direction XX.
[0077] US 2004 / 0035992 uses a webbing loop 6a that is flexibly mounted in a hollow rod. The maximum length of the loop 6a is approximately half the length of the webbing. During the manufacture of the loop 6a, there is a deviation in the cut length of the webbing as well as in the length / position of the stitching from the desired value. When several loops 6a are made, this results in a dispersion of the length of the loop 6a around a target value. While waiting for use, the cam lock device is hung by the webbing. It appears that the deviations in the length of the loop 6a mean that the cam lock devices are not as identical and interchangeable as expected and that this can complicate the extraction of the cam lock device.The use of a wire element folded to form a U has the effect of dividing at least by two the final result of the manufacturing hazard on the final length between the anchor point 9 with the head 3 and the annular end.
[0078] Document US 10,143,892 uses a simple ring of textile material formed by splicing. Here again, in comparison with the prior art, the use of a wire element folded to form a U has the effect of halving the final result of the manufacturing hazard on the final length between the anchor point 9 with the head 3 and the annular end. It is also important to remember that the splicing step is long and expensive in comparison with a simple sewing attachment where the two strands are arranged one on top of the other and not one inside the other, that is to say without splicing.
[0079] In the figures 2 , 5 , 8 And 11, the legs 6b are deformed by an angle equal to 90% so that the through hole 8 defined by the loops 6a is offset by 90° relative to the through hole 8 defined by the connecting portion 6c. The offset angle can be represented by the angle which exists between the median section planes allowing observation of a ring. The angular offset corresponds to a pivoting around the axis XX.
[0080] Different embodiments are possible for fixing the loops 6a of the wire element 6 with the head 3.
[0081] In a particular embodiment, the head 3 has at least one anchor 9, for example an anchor shaft. The loops 6a are attached to the at least one anchor 9 to achieve mechanical continuity between the head 3 and the wire element 6. Preferably, the wire element 6 goes around the anchor 9 in order to achieve mechanical continuity with the annular end 2a. More preferably, the loop 6a constricts the anchor 9 to achieve mechanical continuity.
[0082] In the embodiments illustrated in figures 1 to 13 , different configurations for attaching the wire element 6 to the head 3 are illustrated.
[0083] THE figures 2 to 13illustrate embodiments where the loops 6a extending the legs 6b form two parallel and offset planes. The loops 6a are mounted facing each other in a direction perpendicular to the parallel planes to form a through hole 8. An anchor 9 of the head 3 passes through the loops 6a to fix the wire element 6 with the head 3. A configuration with two loops 6a or more than two loops 6a is possible.
[0084] THE figures 2 to 13 illustrate an embodiment in which the loops 6a present at the ends of the legs 6b of the ring are arranged opposite each other in a direction perpendicular to the first direction XX. An anchor shaft passes through the two loops 6a in the direction perpendicular to the first direction XX. The anchor shaft is fixed to the body 1a. The anchor shaft is different from the pivot shaft(s) 13 of the at least one cam 4.
[0085] It is particularly advantageous to have an anchor 9 mounted removably relative to the head 3 so as to have a wire element 6 which is easily replaceable. Dismantling the anchor 9 makes it possible to remove the attachment between the wire element 6 and the head 3, which allows the replacement of the wire element 6.
[0086] It is advantageous if the anchor 9 is an anchor shaft, i.e. a rod 5 which is inserted into the body 1a to fix the loops 6a. The anchor shaft advantageously has a circular section and advantageously a smooth surface.
[0087] For example, the anchor shaft is fixed to the body 1a of the head 3 by screwing, by crimping, by riveting. The anchor shaft extends mainly in a direction perpendicular to the first direction XX.
[0088] To replace the wire element 6, the anchor 9 is dismantled, the wire element 6 is pulled in the first direction XX. Depending on the circumstances, the rod 5 is kept or the rod 5 is replaced. A new wire element 6 is installed with the loops 6a which are inserted into the head 3. The anchor 9 or a new anchor 9 passes through the loops 6a and is fixed to the head 3 to hook the wire element 6 with the head 3. The replacement of the wire element 6 is easy and does not require any intervention on the cams 4, the pivot shaft(s) 13 or on the trigger 14.
[0089] In a particular embodiment, the rod 5 has an adjustable length along the direction XX. Adjusting the length makes it possible to provide an increased length of wire element 6 relative to the rod 5 during the assembly phase. Once the loops 6a are attached to the head 3, the length of the rod 5 is increased to absorb the excess wire element 6. This makes it possible to provide better ergonomics between the head 3 and the annular end 2a without modifying the tensile strength between the head 3 and the annular end 2a.
[0090] The rod 5 with adjustable length may be a telescopic rod. However, other embodiments are possible.
[0091] Preferably, the annular end 2a is provided with a stiffener 17 which at least partly defines the shape of the annular end 2a. The stiffener 17 defines a shape which is or is close to a ring. The stiffener 17 is hollow. The stiffener 17 is crossed by the wire element 6 which defines the connecting portion 6c of the “U”. It is advantageous for the stiffener 17 to form the stop which comes into contact with the rod 5 and which prevents the rod 5 from moving away from the head 3 beyond a threshold value. The material forming the stiffener 17 and the shape of the stiffener 17 make it possible to define the relationship between the deformation of the stiffener 17 and the value of the compressive force applied to the rod 5.
[0092] The embodiment illustrated in the figures allows easy disassembly to change at least one of the following components: the wire element 6, the rod 5 or the stiffener 17. In an advantageous embodiment, the rod 5 is removable relative to the head 3, which allows the rod 5 to be replaced when the latter is damaged. It is also possible to replace the stiffener 17 easily when the latter is damaged.
[0093] It is still possible to replace the rod 5 and the wire element 6 in order to adapt the length of the locking device to a specific need. A trigger extender 14 can then be envisaged if the length of the rod 5 and the wire element 6 is increased significantly.
[0094] The rod 5 is mechanically coupled to the head 3. The stiffener 17 is coupled to the rod 5. It is advantageous that the rod 5 allows the insertion of a portion of the stiffener 17. It is advantageous that the stiffener 17 continuously surrounds the wire element 6 from a first end which abuts against the rod 5 to a second end which abuts against the rod 5. The wire element 6 is completely protected in the projecting portion of the rod 5 and which defines the annular end 2a.
[0095] In a particular embodiment, the rod 5 has a flared end which makes it easier to form a ring of substantial size in the annular end 2a.
[0096] The rod 5 is preferably made of polymer material so as to be flexible in one or more directions perpendicular to the first direction XX.
[0097] In the illustrated embodiments, the cam locking device has four cams 4. It is possible to use more or fewer cams 4. The illustrated configurations for the installation of the wire element 6 are applicable to locking devices which have one, two, three, four or more cams 4. The number of cams 4 can be even or odd. The cams 4 are preferably made of metallic material, for example aluminum alloy, or steel.
[0098] The embodiments illustrated on the figures 1 to 13are particularly advantageous because they allow the wire element 6 which provides mechanical continuity between the head 3 and the annular end 2a to be replaced without having to dismantle the assembly formed by the body 1a, the pivot shafts 13 and the cams 4. This increases safety by avoiding incorrect reassembly of the head 3. Furthermore, the ring made of wire element 6 is manufactured in the factory using controlled sewing processes, which ensures good mechanical strength of the wire element 6.
[0099] Document US 2004 / 0035992 discloses a cam jammer that is provided with a simple strap ring. The ring is crossed by the cam pivot shaft and it extends through the hollow rod so as to open on the other side of the rod. The strap ring is installed without tension so that the end of the strap can come out at the head 3 and be damaged. To place the jammer in a crack, it is necessary to hold the rod by placing the index and middle fingers on the two ends of the trigger and to place the thumb against the end of the rod opposite the head 3. The strap being mounted free, it is to be expected that the thumb presses the two thicknesses of strap against the end of the rod. This configuration is not practical and it leads to premature wear of the strap which is systematically pressed against the rod.
[0100] It also appears that according to the teaching of document US 2004 / 0035992, replacing the strap ring necessarily involves dismantling the pivot shaft, which implies good mastery of the reassembly process. Alternatively, the strap is cut and then a new strap is introduced before carrying out a sewing step which will define the ring ensuring mechanical continuity. Here again, it is necessary to perfectly master the sewing processes, which makes a maintenance operation by the end user difficult. There is no configuration in the prior art allowing the end user to properly master the maintenance of a cam lock. It should also be emphasized that the variation in length of the textile loop 6a involves the use of springs so as to separate the annular end and the rod in order to tension the wire element.It is clear from the configuration illustrated in document US 2004 / 0035992 that replacing the textile buckle 6a requires a splicing step to be carried out after installing the two springs, which makes a strap replacement operation almost impossible for an average user.
Claims
1. Cam locking device comprising: - a head subassembly (1) including a head (3) provided with at least one cam (4) intended to be wedged in a crevice, the at least one cam (4) being mounted movably around at least one pivot shaft (13); - a rod subassembly (2) having a rod (5) and at least one wire element (6), the rod (5) being hollow and traversed by the at least one wire element (6), the rod subassembly (2) delimiting a through hole (8) intended to receive a connector to form an anchoring point, the at least one wire element (6) delimiting the through hole (8), the wire element (6) defining at least one loop (6a) hooking onto the head subassembly (1) to form mechanical continuity between the head (3) and the anchoring point; cam locking device characterized in that at least one loop (6a) is crossed by a tube (7) and in thatthe tube (7) and the at least one loop (6a) are crossed by an anchor (9) fixed to the head (3) to form the mechanical continuity between the head (3) and the anchor point, the anchor (9) being different from the at least one pivot shaft (13).
2. Cam locking device according to claim 1 wherein the anchor (9) is removable relative to the head (3) or destructible independently of the head (3) to allow separation between the head subassembly (1) and the rod subassembly (2).
3. Cam locking device according to one of claims 1 and 2 in which the wire element (6) is subjected to a tensile force in a longitudinal direction of the rod (5) and of the wire element (6), the rod (5) forming a stop opposing a movement of the tube (7) towards the through hole (8).
4. Cam locking device according to any one of claims 1 to 3 wherein the wire element (6) has several loops (6a), the loops (6a) being crossed by the tube (7) and the anchor (9).
5. Cam locking device according to any one of claims 1 to 4 wherein the tube (7) is breakable and fixedly mounted in the head (3) and wherein extraction of the tube (7) from the head (3) causes destruction of the tube (7).
6. A cam locking device according to any one of claims 1 to 5 wherein the anchor (9) is a screw and wherein at least one of the head (3) and the tube (7) has a thread receiving a thread of the screw for securing the anchor (9) with the head (3).
7. Cam locking device according to any one of claims 1 to 5 in which the anchor (9) is an insert crimped with the head (3).
8. Cam locking device according to any one of claims 1 to 5 in which the anchor (9) is a rod fixed to the head (3) by means of a non-removable clip.
9. Cam locking device according to any one of claims 1 to 8 wherein the wire element (6) is a ring made of textile material.
10. Cam locking device according to any one of claims 1 to 9 wherein the wire element (6) is a ring folded to define at least two legs (6b) each comprising a head end, a foot end and two strands, wherein the two strands join in the head end to form a loop (6a) attached to the head (3), wherein the foot end of each leg (6b) is extended by a connecting portion (6c), the connecting portion (6c) connecting the legs (6b) together, the connecting portion (6c) delimiting said through hole (8), the connecting portion (6c) comprising at least four strands of the wire element (6); wherein the loops (6a) are crossed by the tube (7).
11. Cam locking device according to any one of claims 1 to 9 in which the at least one cam (4) is mounted to pivot relative to a body (3a) of the head (3) between an extended position and a retracted position, the anchor (9) being fixed to the body (3a) and a spring (16) is fixed on the one hand to the body and on the other hand to the cam (4) to be able to urge the cam (4) out of the extended position.
12. A method of manufacturing a cam locking device comprising the following steps: - providing a head subassembly (1) including a head (3) provided with at least one cam (4) intended to be wedged in a crevice; - providing a rod subassembly (2) having a rod (5) and at least one wire element (6), the rod (5) being hollow and traversed by the at least one wire element (6), the rod subassembly (2) delimiting a through hole (8) intended to receive a connector to form an anchoring point, the at least one wire element (6) delimiting the through hole (8), the wire element (6) defining at least one loop (6a), the at least one loop (6a) being traversed by a tube (7); - fixing an anchor (9) to the head (3), the anchor (9) passing through the tube (7) and the at least one loop (6a) to hook the at least one loop to the head subassembly (1) and form mechanical continuity between the head (3) and the anchor point.
13. Method for replacing a wire element (6) of a cam locking device comprising the following steps: - providing a cam locking device according to any one of claims 1 to 11; - removing the anchor (9) and separating the rod subassembly (2) from the head subassembly (1); - providing a new rod subassembly (2) having a rod (5) and at least one wire element (6), the rod (5) being hollow and traversed by the at least one wire element (6), the rod subassembly (2) delimiting a through hole (8) intended to receive a connector to form an anchoring point, the at least one wire element (6) delimiting the through hole (8), the wire element (6) defining at least one loop (6a) hooking onto the head subassembly (1) to form a mechanical continuity between the head (3) and the anchoring point, the at least one loop (6a) being traversed by a tube (7);- fixing the rod subassembly (2) with the head subassembly (1) by means of an anchor (9) fixed to the head (3) and passing through the tube (7) and the at least one loop (6a) to form the mechanical continuity between the head (3) and the anchor point.;