Composite materials and methods for manufacturing composite materials
By distributing void sizes with two or more peaks and arranging inorganic particles along void boundaries, the composite material enhances thermal conductivity and flexibility, addressing the limitations of existing foamed materials.
JP7875875B2Active Publication Date: 2026-06-18NITTO DENKO CORP
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Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- NITTO DENKO CORP
- Filing Date
- 2022-09-27
- Publication Date
- 2026-06-18
AI Technical Summary
Technical Problem
Existing composite materials with multiple voids, such as foamed materials, do not effectively consider the relationship between the distribution of void sizes and thermal conductivity, limiting their thermal conductivity improvement.
Method used
A composite material is designed with a specific distribution of void sizes having two or more peaks, where inorganic particles are arranged along the boundaries between voids and a skeletal structure, enhancing thermal conductivity and flexibility.
Benefits of technology
The material achieves high thermal conductivity and flexibility by optimizing void size distribution and particle arrangement, surpassing conventional foamed materials in thermal performance.
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Abstract
A composite material 1a includes: a framework 10 that includes a resin 11; inorganic particles 12; and voids 20. At least a portion of the inorganic particles 12 are arranged along the boundaries between the framework 10 and the voids 20. A number-based first size Sz distribution D1 obtained by measuring the size Sz of each of the voids 20 in a cross-section of the composite material 1a has at least two peaks.
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