Method for preparing polypenylene oxide

By integrating alkylation and oxidative coupling with controlled separation, the method addresses the separation challenge of ortho-cresol in polyphenylene oxide production, achieving high-yield and cost-effective polyphenylene oxide with enhanced properties.

KR102992306B1Active Publication Date: 2026-07-15LG CHEM LTD

Patent Information

Authority / Receiving Office
KR · KR
Patent Type
Patents
Current Assignee / Owner
LG CHEM LTD
Filing Date
2021-07-02
Publication Date
2026-07-15

AI Technical Summary

Technical Problem

The production of polyphenylene oxide is hindered by the difficulty and cost of separating and purifying ortho-cresol byproducts due to their close boiling points with 2,6-xylenol, necessitating energy-intensive methods like multi-stage column distillation.

Method used

A method involving alkylation of phenol with methanol to produce a mixture of 2,6-xylenol and ortho-cresol, followed by oxidative coupling with a copper-based catalyst and secondary amine compound, then separating ortho-cresol under controlled conditions to obtain polyphenylene oxide.

Benefits of technology

This method reduces energy costs by eliminating the need for separate separation and purification of ortho-cresol, enabling high-yield production of polyphenylene oxide with improved molecular weight distribution and thermal properties.

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Abstract

In the present invention, a method is provided that can reduce energy costs by eliminating the need for a separate separation and purification process for ortho-cresol generated after an alkylation reaction with phenol, and can also produce polyphenylene oxide with excellent processability under mild oxidative coupling reaction conditions at an excellent yield.
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