A prefabricated modular floating body

KR103010752B1Active Publication Date: 2026-09-01BLUEWAY CO LTD +1
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Patent Information

Application Number
KR1020230096413
Authority / Receiving Office
KR · KR
Patent Type
Patents
Current Assignee / Owner
Filing Date
2023-07-24
Publication Date
2026-09-01
Estimated Expiration
2043-07-24

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Abstract

A prefabricated modular buoyancy body according to one embodiment of the present invention comprises: a plurality of unit buoyancy bodies formed of a material that floats on water because its weight per unit volume is lighter than that of water, and having a horizontal through hole formed of a predetermined size to penetrate horizontally in each direction of the horizontal and vertical directions in a predetermined portion; an assembly wire formed of a predetermined shape and a predetermined material, which is continuously and collectively inserted into the horizontal through hole of a plurality of unit buoyancy bodies to form a prefabricated buoyancy body by mutually combining a plurality of unit buoyancy bodies, and which is formed with a predetermined length such that both ends protrude outward from the prefabricated buoyancy body by a predetermined length; and a tightening device configured in at least one form of a nut and a wedge, which is coupled to both ends of the assembly wire for a rigid connection between the plurality of unit buoyancy bodies; wherein a receiving space is formed by cutting out a predetermined size and a predetermined depth on the outer side of each unit buoyancy body positioned at the outermost part of the prefabricated buoyancy body, and the tightening device is positioned within the receiving space.
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Description

Technology Field

[0001] The present invention relates to a prefabricated modular buoyancy body, and more specifically, to a prefabricated modular buoyancy body that can be utilized for various purposes, such as small barges, small pontoons, and rafts, by being manufactured by continuously assembling several unit buoyancy bodies. Background Technology

[0003] Generally, buoyancy bodies are devices that float by buoyancy in coastal aquaculture facilities, connected to nets or growth plates, or function as buoys; they take on various shapes and forms, such as spherical, cylindrical, or rectangular.

[0004] These buoyancy devices are primarily manufactured by foam molding of rubber or synthetic resin materials; representative examples include expanded polyethylene (PEP), expanded polypropylene (EPP), and expanded polystyrene (EPS).

[0005] The above materials have the characteristic of being able to obtain high buoyancy because they are very light relative to their volume, as small air holes formed by porous bubbles are formed inside during foam molding.

[0006] However, since conventional foamed buoyancy devices are mostly organic compounds based on various plastic materials such as rubber or polymer compounds, damage caused by corrosion and deterioration due to strong ultraviolet rays from sunlight on the water surface progresses relatively quickly. Furthermore, in the ocean, corrosion caused by the salt in seawater is compounded, resulting in a short service life as a buoyancy device. In particular, environmental pollution problems arise, such as microplastics, which are environmental pollutants, leaching out and dispersing into the water due to deterioration and corrosion.

[0007] In addition, the foamed buoyancy bodies mentioned above have weak surface strength and are easily deformed or damaged by external impacts like sponges. Furthermore, there were particularly many difficulties in the process of connecting and combining multiple foamed buoyancy bodies in succession when manufacturing floating structures for various purposes, such as small pontoons, rafts, and small barges that float on the surface of the sea.

[0008] In addition, when connecting unit buoyancy bodies in series, connecting members are required to ensure a rigid connection between them; however, if the connecting members protrude outward from the unit buoyancy bodies, there is a possibility that they may be damaged by external collisions, which could lead to the problem of the connection between the unit buoyancy bodies becoming loose.

[0009] Meanwhile, the following prior art documents disclose only the contents regarding an eco-friendly buoy for foam molding and a method for manufacturing the same, but do not disclose the technical essence of the present invention. Prior art literature

[0011] Republic of Korea Registered Patent Publication No. 10-1880951 The problem to be solved

[0012] A prefabricated modular buoyancy body equipped with a tightening device and a mooring ring member according to one embodiment of the present invention aims to solve the following problems in order to solve the aforementioned problems.

[0013] The invention provides a prefabricated modular buoyancy body that prevents deformation and breakage of unit buoyancy bodies by increasing the surface strength of unit buoyancy bodies, and ensures the speed and ease of modular assembly through the continuous connection of multiple unit buoyancy bodies.

[0014] In addition, it provides a prefabricated modular buoyancy body capable of ensuring easy and robust connection between unit buoyancy bodies.

[0015] In addition, the invention provides a prefabricated modular buoyancy body in which a mooring ring member for mooring the buoyancy body can be simply and firmly connected to the prefabricated modular buoyancy body.

[0016] The problems solved by the present invention are not limited to those mentioned above, and other problems not mentioned will be clearly understood by those skilled in the art from the description below. means of solving the problem

[0018] A prefabricated modular buoyancy body according to one embodiment of the present invention comprises: a plurality of unit buoyancy bodies formed of a material that floats on water because its weight per unit volume is lighter than that of water, and having a horizontal through hole formed of a predetermined size to penetrate horizontally in each direction of the horizontal and vertical directions in a predetermined portion; an assembly wire formed of a predetermined shape and a predetermined material, which is inserted collectively into the horizontal through hole of a plurality of unit buoyancy bodies to mutually combine the plurality of unit buoyancy bodies to form a prefabricated buoyancy body, and which is formed with a predetermined length such that both ends protrude outward from the prefabricated buoyancy body by a predetermined length; and a tightening device configured in at least one form of a nut and a wedge, which is coupled to both ends of the assembly wire for a rigid connection between the plurality of unit buoyancy bodies; wherein a receiving space is formed by cutting out a predetermined size and a predetermined depth on the outer side of each unit buoyancy body positioned at the outermost part of the prefabricated buoyancy body, and the tightening device is positioned within the receiving space.

[0019] It is preferable to further include a mooring ring member disposed on each unit buoyancy body positioned at the outermost side of the above-mentioned prefabricated buoyancy body; wherein the mooring ring member comprises: a mooring plate formed as a flat plate of a predetermined shape having a predetermined thickness and width, with a hole of a predetermined size drilled in an intermediate area; and a protrusion formed to protrude a predetermined length from both the left and right sides of the mooring plate in a direction perpendicular to the plane of the mooring plate, having a predetermined thickness and width and made of the same material as the mooring plate; and wherein the end of the assembly member is inserted into the hole of the mooring plate so that the protrusion faces outward toward the prefabricated buoyancy body, and then the tightening device is fastened to the end of the assembly member to fix the mooring plate inside the receiving space.

[0020] It is preferable that the length of the protrusions formed on the left and right sides of the mooring plate be longer than the depth of the receiving space by a predetermined length, so that the ends of the protrusions protrude outward from the receiving space by a predetermined length.

[0021] The mooring ring member further comprises a semicircular mooring ring consisting of a semicircular portion formed of a predetermined material and thickness and a bent portion formed by bending the semicircular portion at both ends by a predetermined length; and preferably, a protruding hole formed of a predetermined size is formed in a predetermined portion at the end of the protruding portion protruding outward from the receiving space, and the bent portion of the mooring ring is inserted through the protruding hole.

[0022] In a state where the tightening device or the mooring plate is located inside the above receiving space, it is preferable that the remaining part of the receiving space be filled with a material made of a preset material. Effects of the invention

[0024] According to one embodiment of the present invention, a prefabricated modular buoyancy body equipped with a clamping device and a mooring ring member has a receiving space formed on the outer side of a unit buoyancy body positioned at the outermost edge of the prefabricated buoyancy body, and by placing a clamping device coupled to the end of an assembly line within the receiving space, the clamping device is prevented from protruding outside the prefabricated modular buoyancy body, thereby allowing for the effect of preventing damage to the clamping device caused by collision with the outside.

[0025] In addition, by forming a structure that combines a mooring ring member and a tightening device within the receiving space, the effect of simply and firmly fixing the mooring ring member within the prefabricated modular buoyancy body can be expected.

[0026] The effects of the present invention are not limited to those mentioned above, and other unmentioned effects will be clearly understood by those skilled in the art from the description below. Brief explanation of the drawing

[0028] FIG. 1 is a drawing for explaining a structure in which a plurality of unit buoyancy bodies are formed into a single prefabricated buoyancy body using assembly wires in a prefabricated modular buoyancy body according to the present invention. FIG. 2 is a perspective view of a unit buoyancy body positioned at the outermost edge of a prefabricated modular buoyancy body according to the present invention. FIG. 3 is a cross-sectional view of a unit buoyancy body placed at the outermost edge of a prefabricated modular buoyancy body according to the first embodiment of the present invention. FIG. 4 is a drawing illustrating an example of a mooring ring member in a prefabricated modular buoyancy body according to a second embodiment of the present invention. FIG. 5 is a cross-sectional view of a unit buoyancy body placed at the outermost edge of a prefabricated modular buoyancy body according to a second embodiment of the present invention. FIG. 6 is a cross-sectional view of a unit buoyancy body placed at the outermost edge of a prefabricated modular buoyancy body according to a third embodiment of the present invention. Specific details for implementing the invention

[0029] Preferred embodiments according to the present invention will be described in detail with reference to the attached drawings, provided that identical or similar components are given the same reference number regardless of the drawing symbols, and redundant descriptions thereof will be omitted.

[0030] Furthermore, in describing the present invention, detailed descriptions of related prior art are omitted if it is determined that such descriptions could obscure the essence of the invention. Additionally, it should be noted that the attached drawings are intended only to facilitate an understanding of the concept of the present invention and should not be interpreted as limiting the concept of the present invention.

[0032] The prefabricated modular buoyancy body according to the present invention will be described below with reference to FIGS. 1 to 6.

[0033] The prefabricated modular buoyancy body according to the present invention is basically configured to include a plurality of unit buoyancy bodies (100) and prefabricated wires (200) as shown in FIG. 1.

[0034] The unit buoyancy body (100) is formed of a material that floats on water because its weight per unit volume is lighter than that of water, and, for example, can be made of a foamed buoyancy body formed by foaming a synthetic resin material into a predetermined shape. Preferably, the surface strength of the unit buoyancy body (100) can be increased by spraying a predetermined composition onto the surface of the foamed buoyancy body to form a coating layer of a predetermined thickness. At this time, the coating layer may be composed of at least one of a mixture containing inorganic cement and a predetermined organic compound.

[0035] In particular, a shotcrete coating layer can be considered as a coating layer. This shotcrete coating layer is formed by spraying a shotcrete composition mixed with 10 to 30 weight percent of fiber reinforcement at high pressure. The shotcrete composition sprayed at this time may be any one of a cement milk or cement paste having a basic mixture of water and cement, a cement mortar having sand additionally mixed into the basic composition, or a cement concrete having sand and gravel mixed into the basic composition. Since this shotcrete composition is a technology used in ordinary construction sites, a description of the specific composition and mixing ratio will be omitted.

[0036] Meanwhile, the fiber reinforcement mixed into the shotcrete composition of the present invention is thin with a diameter of 0.5 to 1 mm and a length of 3 to 50 mm, and it is preferable to use any one of steel fibers, nylon fibers, polypropylene fibers, PET fibers, PVA (polyvinyl alcohol) fibers, cellulose fibers, glass fibers, and carbon fibers.

[0037] When such high-pressure shotcrete spraying is performed, the shotcrete composition penetrates into the foam pores on the surface of the foamed buoyancy body due to the spraying pressure, thereby achieving efficient surface adhesion. It is preferable that the shotcrete spraying be carried out using the wet method among the dry and wet methods.

[0038] In addition, to improve the functionality of the shotcrete, it is desirable to add carbonitride and metallocene polyethylene components in an amount of 5 to 10 weight percent each relative to the total weight. Due to the mixing of these functional components, the curing time of the coating layer can be shortened and durability can be strengthened. In particular, metallocene polyethylene can exhibit the advantage of improving the bonding strength and density between paste particles through the catalytic function of the cement paste.

[0039] Furthermore, depending on the circumstances, a shotcrete composition mixed with fiber reinforcement as described above may be applied as a plaster to the outer surface of the foamed buoyancy body.

[0040] Meanwhile, a horizontal through hole (110) may be formed with a preset size to penetrate horizontally in each direction, horizontally and vertically, in a predetermined part of the unit buoyancy body (100). It is preferable that the horizontal through hole (110) penetrating in the horizontal direction and the horizontal through hole (110) penetrating in the vertical direction be formed with a height difference so that they do not come into contact with each other and intersect.

[0041] The assembly line (200) performs the function of forming a single assembly buoyancy body by inserting the assembly line (200) collectively into the horizontal through holes (110) of a plurality of unit buoyancy bodies (100) and combining the plurality of unit buoyancy bodies (100) in the horizontal or vertical direction.

[0042] That is, two or more unit buoyancy bodies (100) are provided so as to be connected and in contact with each other in one direction or both directions, horizontally, vertically, or vertically, and at the part where the unit buoyancy bodies (100) are in contact with each other, the ends of each horizontal through hole (110) of each unit buoyancy body (100) are arranged so as to be in contact with each other and in a continuous manner, and two or more unit buoyancy bodies (100) are connected by inserting the assembly wire (200) into each through hole (110) continuously without interruption.

[0043] At this time, it is preferable that both ends of the assembly member (200) be formed with a predetermined length so that they can protrude by a predetermined length to the outside of the assembly buoyancy body, that is, to the outside of the unit buoyancy body (100a) placed at the outermost edge.

[0044] Meanwhile, the assembly wire (200) can be formed into a long, slender shape made of flexible fiber-reinforced plastic (GFRP, CFRP, AFRP) material, and in particular, the assembly wire (200) made of fiber-reinforced plastic material prevents corrosion even when in contact with water, especially seawater, has very high tensile strength, and due to its excellent flexibility, it can stably maintain a modular assembly state between multiple unit buoyancy bodies (100).

[0045] Hereinafter, a prefabricated modular buoyancy body according to one embodiment of the present invention will be described with reference to FIG. 2 and FIG. 3.

[0046] A receiving space (120) is formed on the outer side of a unit buoyancy body (100a) placed at the outermost edge of a prefabricated buoyancy body formed by combining multiple prefabricated buoyancy bodies, by cutting out a predetermined size and a predetermined depth as shown in FIG. 2.

[0047] A tightening device (300) is placed within the receiving space (120) as shown in FIG. 3, and the tightening device (300) is configured in the form of a nut or a wedge, and is coupled to both ends of the assembly line (200) to ensure a strong connection between multiple unit buoyancy bodies (100).

[0048] That is, by tightening the tightening device (300), a tightening force is applied to the assembly line (200), and a state of close contact is achieved between each unit buoyancy body (100). Since the tightening device (300) is placed within the receiving space (120) without protruding from the assembly buoyancy body, the possibility of damage caused by collision with the outside can be minimized.

[0049] Hereinafter, a prefabricated modular buoyancy body according to a second embodiment of the present invention will be described with reference to FIGS. 4 and FIGS. 5.

[0050] The prefabricated modular buoyancy body according to the second embodiment of the present invention is configured to further include a mooring ring member (400) shown in FIGS. 4 and FIGS. 5.

[0051] The mooring ring member (400) is formed to allow a rope or the like to be attached so that the prefabricated modular buoyancy body can be moored in a specific area of ​​the coast or water surface.

[0052] Specifically, one end of the rope is connected to a mooring ring member (400), and the other end of the rope is configured to be connected to a fixed member, such as an anchor placed on the coast or underwater, thereby preventing the prefabricated modular buoyancy body from floating away from a specific area.

[0053] These mooring ring members (400) are placed on a unit buoyancy body (100a) positioned at the outermost edge of the prefabricated buoyancy body as shown in FIG. 4, and are configured to include a mooring plate (410), a protrusion (420), and a mooring ring (430).

[0054] The mooring plate (410) is formed as a flat plate of a predetermined shape having a predetermined thickness and width, and a hole (410) of a predetermined size is formed in the middle area.

[0055] The protrusion (420) has a predetermined thickness and a predetermined width and is made of the same material as the mooring plate (410), and is configured to protrude from both the left and right sides of the mooring plate (410) by a predetermined length in a direction perpendicular to the plane of the mooring plate (410).

[0056] At this time, as shown in FIG. 5, it is preferable to insert the end of the assembly line (200) into the hole (411) of the mooring plate (410) so that the protrusion (420) faces outwardly toward the assembly buoyancy body, and then fasten the tightening device (300) to the end of the assembly line (200) to fix the mooring plate (410) inside the receiving space (120).

[0057] The mooring ring (430) is configured to include a semicircular portion (431) formed of a predetermined material and thickness, and a bent portion (432) bent to a predetermined length at both ends of the semicircular portion (431).

[0058] In particular, a protrusion hole (421) formed with a preset size is formed at a predetermined portion of the end of the protrusion (420) that protrudes outward from the receiving space (120), and the bent portion (432) of the mooring ring (430) described above is configured to be inserted through the protrusion hole (421).

[0059] Hereinafter, a prefabricated modular buoyancy body according to a third embodiment of the present invention will be described with reference to FIG. 6.

[0060] As shown in FIG. 6, the prefabricated modular buoyancy body according to the third embodiment of the present invention is configured to fill the remaining part of the receiving space (120) with a material (500) made of a preset material, while at least one of a tightening device (300) and a mooring plate (410) is present inside the receiving space (120) of the outermost unit buoyancy body (100a).

[0061] Through this, the clamping device (300) or mooring ring member (400) can be firmly fixed to the prefabricated buoyancy body, and through this, a sturdy and stable prefabricated buoyancy body can be manufactured.

[0063] Although the present invention has been described in detail using preferred embodiments, the scope of the invention is not limited to specific embodiments and should be interpreted by the appended claims. Furthermore, those skilled in the art will understand that many modifications and variations are possible without departing from the scope of the invention. Explanation of the symbols

[0065] 100: Unit buoyancy body 100a: Outermost unit buoyancy body 110: Horizontal through hole 120: Accommodation space 200: Assembly wire 300: Clamping device 400: Mooring hook member 410: Moored Plane 411: Hole 420: Protrusion 421: Protrusion hole 430: Mooring hook 431: Semicircle 432: Bending part 500: Filling material

Claims

Claim 1 A plurality of unit buoyancy bodies formed of a material that floats on water because its weight per unit volume is lighter than water, and having horizontal through holes formed of a predetermined size to penetrate horizontally in each direction of the horizontal and vertical directions in a predetermined portion; and an assembly wire formed of a predetermined shape and a predetermined material, which is continuously and collectively inserted into the horizontal through holes of the plurality of unit buoyancy bodies to mutually combine the plurality of unit buoyancy bodies to form a single assembled buoyancy body, and which is formed of a predetermined length such that both ends can protrude outward from the assembled buoyancy body by a predetermined length. A tightening device configured in at least one form among a nut and a wedge, and coupled to both ends of the assembly member for a rigid connection between the plurality of unit buoyancy bodies; wherein a receiving space is formed by cutting out the outer side of each unit buoyancy body positioned at the outermost side of the assembly buoyancy body to a predetermined size and a predetermined depth, and the tightening device is disposed within the receiving space; and further comprising a mooring ring member disposed on each unit buoyancy body positioned at the outermost side of the assembly buoyancy body, wherein the mooring ring member is a mooring plate formed as a flat plate of a predetermined shape having a predetermined thickness and width, and having a hole of a predetermined size drilled in an intermediate area; A prefabricated modular buoyancy body equipped with a tightening device and a mooring ring member, comprising: a protrusion formed to protrude by a predetermined length from both the left and right sides of the mooring plate, in a direction perpendicular to the plane of the mooring plate, and having a predetermined thickness and a predetermined width and made of the same material as the mooring plate; wherein the end of the assembly member is inserted into a hole of the mooring plate so that the protrusion faces outwardly toward the prefabricated buoyancy body, and then the tightening device is fastened to the end of the assembly member to fix the mooring plate inside the receiving space. Claim 2 delete Claim 3 A prefabricated modular buoyancy body having a tightening device and a mooring ring member, wherein, in claim 1, the length of the protrusions formed protruding from the left and right sides of the mooring plate is formed to be longer by a predetermined length than the depth of the receiving space, and the ends of the protrusions protrude outward from the receiving space by a predetermined length. Claim 4 The assembly-type modular buoyancy body comprising a tightening device and a mooring ring member according to claim 3, wherein the mooring ring member further comprises a semicircular mooring ring formed of a semicircular portion formed of a predetermined material and thickness and a bent portion formed by a predetermined length at both ends of the semicircular portion, wherein a protrusion hole formed of a predetermined size is formed at a predetermined portion on the end side of the protrusion protruding outward from the receiving space, and the bent portion of the mooring ring is inserted through the protrusion hole. Claim 5 A prefabricated modular buoyancy body having a clamping device and a mooring ring member, characterized in that, in the state where the clamping device or the mooring plate is located inside the receiving space, the remaining part of the receiving space is filled with a material made of a preset material.

Citation Information

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