Automatic soap cutter with 3 cutting lines.

Abstract

OCR 07AP Automatic 3-way soap cutting machine for cutting soap bars from molds, includes a conveyor belt table. The conveyor belt and structural table are fitted with various components, including pneumatic cylinders and a control cabinet. Automatic system, soap dispenser, indicator light, soap pusher, wire cutter (adjustable height), wire cutter. Along the longitudinal and transverse wire cutting sets, where the longitudinal and transverse wire cutting sets are positioned at an angle. The wires are arranged at a 30-degree angle to the vertical axis, with each set cut by a longitudinal wire and a separate wire cutting set. In a transverse direction, it consists of a wire holder, a guide plate, a tensioning screw, and a cutting wire, where the cutting assembly is located. The height-adjustable wire system includes a wire clamp, tensioning screws, fixing screws, and cutting wire.

Claims

OCR 07AP 1. Automatic soap cutting machine with 3 cutting lines, consisting of a table structure No. 1 (2) which is a 4-legged table on the sides The structure of table No. 1 (2) along its width is connected to pneumatic cylinder No. 1 (5), which is in the form of an air cylinder. The stand is installed for pushing the soap dispenser lengthwise (3) and the automatic control cabinet (14) is installed in the area. On the side of the structure table No. 1 (2) next to pneumatic cylinder No. 1 (5) for opening or closing and control. The operating system of the device, which is connected via a power cord to a plug (15) for connection to the power source. The power supply is 220 volts (220 VAC) and the structure table No. 1 (2) is fitted with indicator lights (6). On the side next to the longitudinal wire cutting unit (1) for showing the operating status of the equipment. where it is connected via wires to the automatic control panel (14). Table structure 1 (2) is connected to table structure 2 (11) in the same line and is a four-legged table. where the side of the second structural table (11) is connected to the second pneumatic cylinder (12) where it is mounted in Perpendicular to pneumatic cylinder 1 (5) is a pneumatic cylinder mounted on a stand for pushing the push set. The soap block is positioned transversely (9) and the second structural table (11) are connected to the conveyor table (13) in position. Next to the transverse wire cutting set (8) and placed at a right angle to the structure table 1 (2) where the conveyor table The conveyor system uses a motor-driven conveyor belt to move the cut soap through the conveyor. Along the table line, where the motor of the conveyor belt system is connected via wires to the automatic control cabinet (14). For controlling the operation. The characteristic feature is that the first (2) structural table is fitted with a longitudinal wire cutting set (1) at the end of Table structure 1 (2) opposite the longitudinal soap block set (3) for cutting the soap lengthwise, where the cutting set With a longitudinal wire (1) consisting of wire holder No. 1 (1.1) for attachment to The first (2) structure table and various equipment are installed in a rectangular frame shape, hollow in the middle, with edges Both sides have cylindrical shafts for attaching to the clamps of the first (2) structure table. The tilt angle can be adjusted. Yes, and on the top area, two rectangular plates with long, straight grooves are installed, stacked on top of each other for securing with screws. Adjust the tension to 1 (1.2) and at the bottom install 1 rectangular plate for attachment to the wire fixing plate. Below 1 (1.5), in the upper groove of the wire holder 1 (1.1), install tensioning screw 1 (1.2). For adjusting the tension of the cutting wire 1 (1.3) and adjusting the spacing of the wire where the wire Cut 1 (1.3) is a long, straight wire used to cut the soap into pieces, and the ends of the wire are joined together. The bottom wire clamp plate No. 1 (1.5) is a rectangular plate for clamping the wire to Wire clamp No. 1 (1.1), where Wire clamp No. 1 (1.1) is fitted with barrier plate No. 1 (1,4) at the area. The top of the wire clamp No. 1 (1.1), below the tension adjustment screw No. 1 (1.2), is a rectangular plate. Cut a groove along the installation line of the cutting wire 1 (1.3) to prevent movement of the wire and position it. The angle of the cutting wire 1 (1.3) should be at an angle of 30 degrees from the vertical axis. The longitudinal soap pusher (3) is connected to pneumatic cylinder 1 (5) for pushing the soap to convey. Go to the longitudinal wire cutting set (1), where the longitudinal soap pusher set (3) contains the soap pusher base. Along the length (3.1) it is a solid rectangular bar, fastened with nuts to the wire spacing plate. Longitudinal (3.2) by spacing the soap pushers lengthwise (3.1) of each piece to form grooves for The first cutting wire (1.3) passes through where the right-angle edge of the soap pusher along the length (3.1) on the side not attached to The spacing plates have rounded edges and horizontal grooves on the front of each pushing platform. The soap is designed to allow the third cutting wire (7.4) to pass through by the longitudinal wire clearance plate (3.2). It is a rectangular plate with rounded edges and is connected by a nut to the first (3.3) washer. Rectangular plate with a hole in the center and rounded edges, for connection to pneumatic cylinder 1 (5) where it is installed. Two sets of support wheels No. 1 (3.4) at both ends of the support plate No. 1 (3.3) are in the form of a base. A right-angled triangle is fitted with wheels to support and reduce friction while conveying the soap. On the left side of the soap pusher unit in the length (3), install the soap blocker plate No. 1 (4) at the edge of the table structure No.

1. (2) To serve as a guide for keeping the soap bar in the correct position before entering the cutting line. It is in the form of a rectangular sheet. The second structural table (11) is fitted with a transverse wire cutting set (8) at the end of the second structural table. (11) Opposite the transverse soap pusher (9) and positioned perpendicular to the longitudinal soap pusher. (3) For cutting soap in a transverse direction, where the transverse wire cutting set (8) consists of the second wire holder. (8.1) It has the form of a rectangular frame, hollow in the center, with cylindrical shafts on both sides for attachment to The legs of the second structure table (11) are adjustable for tilt angle and a rectangular plate is installed on top. Two long, straight grooved plates are placed on top of each other for securing the tensioning screw No. 2 (8.4) and the bottom mounting area. One rectangular plate for attachment to the lower wire fastening plate No. 2 (8.2) by the upper groove of The second wire stretching stand (8.1) is fitted with the second tension adjustment screw (8.4) for adjusting the tension of the second cutting wire (8.5). and adjust the spacing of the wires, where the second cutting wire (8.5) is a long straight wire. For cutting the soap into pieces, and at the end of the wire is attached with the lower wire fastening plate No. 2 (8.2). It is a rectangular plate for securing the wire to the second wire holder (8.1), where the wire holder Wire 2 (8.1) has a second spacer (8.3) installed on the upper side of the second wire holder (8.1) below the adjusting screw. Tensioner 2 (8.4) is a rectangular plate grooved along the mounting line. Cutting wire 2 (8.5) for Prevent movement of the wire and position the angle of the second (8.5) cutting wire at a 30 degree angle. From the vertical axis. The transverse soap pusher (9) is connected to the second pneumatic cylinder (12) for pushing the soap to convey. Go to the transverse wire cutting set (8), where the transverse soap pushing set (9) consists of the pusher base. The transverse soap block (9.1) is a solid rectangular bar, secured with nuts to the recessed spacer plate. Transverse wire (9.2) by spacing the transverse soap pushers (9.1) of each piece to form grooves. For the second cutting wire (8.5) to pass through where the right-angle edge of the transverse soap pusher (9.1) side It is not attached to the aforementioned distance guide plate; the corners are rounded by the recessed distance guide plate. The transverse wire (9.2) is a rectangular plate with holes and is connected by a nut to the second washer (9.3). It is a rectangular plate with a hole in the center for connecting to the second pneumatic cylinder (12) where Two sets of 2 (9.4) support wheels are installed at both ends of the 2 (9.3) support plate. It has a right-angled triangular base with wheels mounted on it to provide support and reduce friction while conveying the soap. On the left side of the transverse soap pusher unit (9), install the second soap block (10) at the edge. The second structural table (11) is used as a guide to keep the soap bar in the correct position before entering the cutting line. It has the following characteristics: It is a rectangular sheet. The second structural table (11) is fitted with a wire cutting set at height (7) at the rear of the cutting set. Longitudinal wire (1) for cutting the soap to the specified height, which includes the wire holder No. 3 (7.1). It consists of two sets of plates with long vertical grooves for fastening the cutting wire No. 3 (7.4) to the screw. Secure (7.2) and install the tension adjustment knob (7.3) on the left side of the third wire holder (7.1) by the wire. The third cutter (7.4) is a long, straight wire for cutting the soap into pieces. It is attached to the third wire holder (7.1). With the fastening screw (7.2) and adjust the tension of the wire with the tension adjustment knob (7.3).

2. Automatic soap cutter with 3 cutting lines, according to claim 1, where the longitudinal wire cutting unit (1) is arranged. The angle of the first cutting wire (1.3) should be at the appropriate angle, i.e., 30 degrees from the vertical axis.

3. Automatic soap cutter with 3 cutting lines according to claim 1 or 2 where the cutting set with wires in the transverse direction (8) has The angle of the second cutting wire (8.5) should be set at an appropriate angle of 30 degrees from the vertical axis.

4. An automatic soap cutter with three cutting lines, pursuant to any one of claims 1 through 3, which includes a soap pusher for the bar along the length. (3.1) mounted on a longitudinal wire guide plate (3.2) with 2 to 6 sets, on which the pusher The soap bars are arranged lengthwise (3.1). Each bar has a horizontal groove carved into the front of each bar pusher. Numbers from 1 to 3 grooves are equal to the number of cutting wires 3 (7.4) installed on the wire cutting unit. According to height (7) 5. An automatic soap cutter with three cutting lines, pursuant to any one of claims 1 through 4, where the soap bar is cut horizontally. (9.1) mounted on the transverse wire spacing plate (9.2) in quantities of 2 to 6 sets.

6. An automatic soap cutter with three cutting lines, pursuant to any one of claims 1 through 5, where the cutting mechanism uses longitudinal wires. (1) There are 1 to 6 cutting wires of type 1 (1.3) installed, equal to the number of tension adjustment screws of type 1 (1.2). That means 1 to 6 characters.

7. An automatic soap cutter with three cutting lines, pursuant to any one of claims 1 through 6, where the cutting mechanism uses wires along the transverse direction. (8) The number of cutting wires 2 (8.5) from 1 to 6 are installed, equal to the number of tension adjustment screws 2 (8.4). That means 1 to 6 characters.

8. An automatic soap cutter with three cutting lines, pursuant to any one of claims 1 through 7, where the cutting mechanism uses a wire at a specific height. (7) The number of cutting wires (7.4) from 1 to 3 are installed, equal to the number of fastening screws (7.2), which is 1 to 3 pairs. And the same applies to the number of tension adjustment knobs (7.3), which is 1 to 3.

9. Automatic soap cutting machine with 3 cutting lines, according to any one of claims 1 through 8, where the first barrier (1.4) has The grooving is equal to the number of cutting wires 1 (1.3) installed in wire holder 1 (1.1).

10. Automatic soap cutter with 3 cutting lines, according to any one of claims 1 through 9, where the second stage barrier (8.3) has The grooving is equal to the number of the second cutting wire (8.5) installed in the second wire holder (8.1).

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