A NEW MODULE BODY FOR AN ELECTRONICALLY ACTIVATED CHEMICAL ROCK CRASHING SYSTEM.

Abstract

The module housing (1) for the electronically activated chemical rock crushing system is characterized by having a grooved structure (9) on its side surface, a smaller diameter constricted section (10) of varying lengths along the total length of the module housing (1), a connection cap (2) containing a two-pin female connector (5) with a pair of cables (4), and a closing cap (3).

Description

1 TARIFF FOR ELECTRONICALLY ACTIVATED CHEMICAL ROCK CRUSHING SYSTEM A NEW MODULE BODY Technical Area 5 This invention is a new module for an electronically activated chemical rock fracturing system. It relates to its body. State of the Art In the current state of the art, chemical compositions for chemical rock fracturing systems are: It is filled into cartridges or module housings. Then these cartridges or modules 10 The bodies are inserted into holes drilled into the rocks. Then the cartridge or module The chemical composition inside the casing is detonated by fuses, detonators, or propellants. The present invention is a novel module specifically designed for chemical rock crushing systems. The body provides it. This invention enables the crushing of rocks and hard formations using explosives, pyrotechnic products and similar rock-breaking methods. To break the products in the safest way possible, while avoiding the risks encountered. to avoid long clamping times and the module breaking by flying out of the hole to prevent the loss of pressure and also chemical, mechanical and / or hydraulic rock In the fastest and cheapest way compared to crushing machines and equipment and similar products. As part of the TOCK SYSTEM, which was created to complete its tasks, 20 for use as a "COMPLETE PRODUCT" It is a complete product described as a "MODULE BODY". One of the main goals of the invention is to increase speed and lower cost for rock and concrete breaking operations. to bring about electronically activated chemical rock crushing system (TOCK SYSTEM) The goal is to have a complete product that can be used together. These include the design of the module and the complete 25. The materials used to create the module will be provided. The end user's time, It will enable them to earn money and labor and will largely rely on rock and concrete breaking work. It will bring economic benefits. At the same time, the modular design will facilitate transportation, storage, and use. by making it easier; taking up less space, inserting and applying it to the hole in a shorter time. With its more practical assembly feature, it will be user-friendly at every stage. 30 2 This invention is useful for construction, mining, and other applications where breaking up all kinds of hard formations and structures is required. It is designed and developed for use in manufacturing industries. Regarding the known state of the art, WO2012095779A1, “NON-EXPLOSIVE ROCK The patent document titled "BREAKING" describes a long, tubular body, with both sides of the body 5 includes a hatch at the end, a charge of combustible material in the body, and tools to ignite the charge. It reveals a rock-breaking cartridge. This cartridge, containing some flammable material, is embedded in the rock. It is inserted into an open hole. The aforementioned long, tubular body is inserted into the opened tube. It has axially extending external ribs to lock into place. The module in question has a corrugated side surface and narrow diameters of varying lengths. It has a cross-section. These two technical specifications mean that the current module of the present invention has a 10-inch opening in the hole. This ensures a much better locking mechanism. However, the previous technical code W02012095779A1... The cartridge described in the document has a flat lateral surface and outer ribs that extend for locking purposes. It has a tubular body. The structure and design of the main body are completely different. As another document relating to the prior art, there is application number WO2017118888A1 (Application). Owner: TECHNOVATION PTY ​​LTD, Australia), patent titled “ROCK BREAKING” 15 The document consists of a casing made of deformable material that forms an internal cavity and a conical shape. It reveals a rock-breaking cartridge containing a part. A seal covers the outside of the conical part. It extends around and a piston inside the cavity seals the inside of the housing. It rests against the inside of the conical part to bring it into position. This patent document, numbered W02017118888A1, describes a rock-breaking cartridge that inserts 20 into a drilled hole. The technical problem related to the locking mechanism was solved with a gasket. According to lines 16-21 of page 6 of W02017118888A1, the expansion of the gasket, inside the hole This causes it to press tightly against the walls, and as the piston moves inside the seal, it expands. The pressure of the load in the gap pushes the seal further against the walls of the hole. At this point, The gasket adheres tightly to the walls of the hole, and the gasket and piston form a very secure plug in the hole. 25 It creates. On the other hand, the module of the present invention has a gasket to lock into the drilled hole. It does not have that. Instead, it has a corrugated side surface and narrow sections of varying lengths. It has a cross-section of a certain diameter. These two technical specifications make the present invention, cartridge or module 30 basic methods used to much better solve the problem of locking into an open hole. These are its characteristics. 3 Today, when we talk about rock crushing, (as the TOCK Module for our product and system design) The cartridges (as defined) can basically be found in two different categories: 1 - Cartridges for pyrotechnic rock crushing products: (A) Basically, all these cartridges are cylindrical in shape with a flat surface. During application To avoid an upward surge, existing companies are implementing solutions that increase product costs. 5 They have brought these. These can be described as follows: - After the cartridge is placed at the bottom of the hole drilled in the rock, an extra layer will be placed on top of it. plugs. - By rotating it, the top surface of the cartridge expands, thus releasing the rock inside the hole. A screw-type cap located on top of the cartridge that allows it to adhere to the surface. 10 - Steel tube-type plugs that are attached to the top of the cartridge from the outside to hold the cartridge in place. Extra weight is needed to hold the plug in place. - Self-tightening designed to hold the cartridge in place in the hole during activation. These types of cartridges are carefully designed because, at the moment of activation, They need to inflate to hold the rock in place, preventing it from flying off. 15 - Mechanical plugs designed like nails to hold the rock in place during activation. With pressure. When they meet, they spread out to the sides and grip the rock surface. - Along with some of the compression plugs mentioned above, companies also mix clay and soil into cartridges. a clamp to be placed on top and tightened to reinforce the clamping uses and / or recommends it as a material. 20 (B) In addition, for sealing and leakage problems, existing companies are complex. They have developed cartridges with their own designs and quite a lot of (mostly plastic) material. They have resorted to using it. (C) In addition, the igniters of almost all pyrotechnic cartridges are connected to the power supply. The final product, 25, is directly coupled to the cartridge via the ignition cable that needs to be connected. They have been brought in. Only a few igniters are delivered separately, because this type of igniter... It is defined as a detonator and cannot be carried / stored as a built-in cartridge. 2 – Boosters (Enhancements, boosters): Boosters are used as a preparatory product along with explosives to initiate the blast. These products are made of plastic or cardboard. Although they are outside our scope, 30 4 (due to their being explosive products), these can also be considered as cartridges. Therefore, we decided to talk about them. Besides the above, there is another group of products that can be used in rock breaking as cartridges. It is not available. The Technical Problem the Invention Aims to Solve and the Objectives of the Invention 5 The primary purposes of this invention can be defined as follows: the construction and mining sectors, and To offer a technology to other sectors where rock breaking is required, in the following way: a) All types of explosives and components, products and similar items of this kind, and explosives. It should be free from, and should not include, those things that are considered acceptable. b) It should be as simple to learn and apply as possible. 10 c) Enough to be produced / manufactured in almost all regions of the world. It should be a universal product. d) It should be significantly more efficient and capable so that end users have a high level of... so that they can save time and money. e) It must be maximally safe. The system must be accessible by all modes of transport (air and land). (by road, sea, or rail) it must be possible to transport it without posing any danger. f) It should be as environmentally friendly as possible. g) It should be as economical as possible by reducing excavation costs. All types of cartridges, especially those used in pyrotechnic products, are taken into account. when he joined, 20 - The cartridge may not perform its function or may produce weaker power. To prevent it from slipping out, it can be tightened and won't pop out of the hole. - with the aim of offering an attractive and as industrial as possible product, Companies have developed various solutions; these solutions - Adding sealing plugs resulted in an extra cost for the product, 25 - Complete solutions to make cartridges more attractive and more successful in terms of complete sealing. It added extra costs to the system. Bearing these in mind, let's examine the current situation and why it is this way (as a TOCK Module). To explain that we have developed a cartridge (which we have defined), we will provide the following explanations: We want to mention: Based on all the explanations we've given, these extra design parameters provide extra tightening. The plugs, due to sophisticated cartridges, increase the total cost of a cartridge. We can say that. Also, the cartridges are delivered with a standard firing cable attached to the cartridge. Because of this, it is not possible to select a specific cable length for the project, and this 5 This sometimes imposes restrictions on usage and also on transportation. Their storage, etc., may be subject to restrictions due to local or international regulations and legislation. It can open. Ultimately, these products are single-use consumables. Therefore, we... We believe the facts, 10 - such a product should be as cheap as possible. - it must be able to be held in the hole without any flying off, - It should be a completely standalone product, containing no extra components. - designed to prevent any leaks and ensure a complete seal. They must have covers, 15 - It should be as environmentally friendly as possible. Considering all these design requirements, it will be completely different from what currently exists. We have developed the TOCK Module. You will find all the relevant details in our patent document. Here we can state the following: Our TOCK module is extremely inexpensive, does not protrude from the hole, and ensures a leak-proof seal. 20 It is a completely self-contained product with covers; it does not have an extra component for tightening. And its material composition makes it extremely environmentally friendly. Additionally, the female connector on the cover connects to the ignition cable which has a male connector. It can be easily connected. This design allows the end user to connect any cables depending on the application. It allows you to choose the length. 25 Summary of the Invention This invention is a module housing for an electronically activated chemical rock fracturing system. It is related and the module body in question includes: a corrugated structure on its side surface, module a smaller diameter tapered section at varying lengths along the total length of the body 6 The section includes a junction cap containing a two-pin female connector with a cable pair, a closing lid. Explanation of the Figures Figure 1 is a side view of the module housing conforming to the present invention. Figure 2 shows the various dimensions of the module body, represented by abbreviations. This is a side view. Figure 3 is a disassembled view of the module body conforming to the present invention. Figure 4 shows the module with small stones as keystone material and clamping material. It is a view of its body inside a hole. References 10 1 Module body 2 Connection covers 3 Closing lids 4 pairs of cables Female connector 15 6 Hole boundaries 7 Holes 8 Small stones 9. Corrugated structure Reduced section 20 11 Safety lock lid DETAILED DESCRIPTION OF THE INVENTION Present invention develops a new module for an electronically activated chemical rock crushing system. The body (1) is provided. As shown in Figures 1 to 4, the electronically activated chemical rock fracturing system requires 25 A module body (1) suitable for the present invention includes: - a grooved structure on its side surface (9), 7 - smaller diameter at different lengths along the total length of the module body (1) narrowed section (10), - a junction cover (2) containing a two-pin female connector (5) with a pair of cables (4), - a closing lid (3). The module body (1) is one of the unique parts of this invention. The hole is 5 for breaking the rock. (7) is the part that needs to be placed at the bottom. If we go into detail about each sub-section, we will see the following: Explanations can be given: Module Body (1), which has both a connection cover (2) and a closing cover (3): This part Different materials such as PVC, PP, PE, Nylon, Cardboard, Paper Layers, and Composite materials. It can be made from various materials. According to our research and development efforts, generally 10 PE (polyethylene) (High-density / HDPE or Low-density / LDPE) with biological We prefer to use biodegradable and flame-retardant additives. Both the connection cap (2) and the closing cap (3) are protected from any external sources such as water and liquids. Screw-type or direct snap-in with a special design to prevent something from entering. It can be in style. In addition, the grooved design and manufacture of the module body (1) makes the product usable 15 This also brings the advantage of significantly saving time during the tightening process. It brings. The module body (1), the grooved structure (9) and the different along the total length of the module a smaller diameter narrowed section in lengths (10), hole in the rock to be broken (7) will make the tightening process easier when placed at the bottom 20 It is designed in this way. The module body (1) is inserted and a clamping device consisting of very small stones (8) is put into the hole (7). When the material is left, these small stones (8) fill the grooved sections and the module body (1) and forms a keystone (interlocking stones) structure between the rock surface inside. This type A tightening application significantly reduces tightening time, tamping with a mallet 25 This cancels the process and allows the modules to be placed in a shorter time. The final result is... There will be more modules activated and more rocks broken, therefore; Overall costs will decrease. Then, when the system is activated, the small stones (8) form a lock, securing the module body. (1) holds the rock in place and avoids any flying for a few seconds 30 It creates the necessary pressure level to break it. Figures 2, 3, and 4 show all the basic design parameters and dimensions of such a system. 8 A cross-section showing the module body (1) with small stones (8) inside a hole (7). This is given in Figure 1, referring to a preferred arrangement of the present invention. The design parameters, dimensions and features of the module body (1) are detailed below. It is explained. Module body (1) made of HDPE, LDPE, PP, PVC, Cardboard, Plastic and / or composites 5 It is a corrugated pipe. Module diameters (Do) can vary between 10 mm and 200 mm. Both ends of the module body (1) are screwed for mounting the covers. The height of both ends (Hc) can vary between 3-15 mm. Groove depth (Dc) can vary between 1 mm and 10 mm. 10 The groove angle (α) can vary between 50° and 120°. The thickness of the module body (1) can vary between 0.3 mm and 5 mm. The diameter of the middle section (Di) can vary between 95% and 50% of Do. The total module length (LT) can vary between 4 cm and 100 cm. Depending on the design requirements, the following variations may be applied. 15 L1 = L2 > L3 L1 > L2 > L3 L3 > L1 > L2 L1 = L3 > L2 L3 = L2 > L1 20 L2 > L1 = L3 L1 = L2 = L3 Here; LT = L1 + L2 + L3 Based on the preferred arrangement of the present invention shown in Figure 2, the module body (1) is both 25 a complete unit with connection cap (2) as well as cover cap (3) and two-pin female connector (5) The set is detailed below. In some arrangements, the female in question... connector (5) may be a crescent-shaped connector. Figure 2 shows the cross-section of the connection cap (2) with a two-pin female connector (5) and different This is shown from various angles. 30 Two-pin female connector (5) with cable pair (4), which is part of the connection cover (2) This is shown in Figure 2. Both the connection cap (2) and the closing cap (3) are designed to fit the module housing (1). 9 They are designed with cap thicknesses ranging from 0.3 to 5 mm. As shown in Figure 3, small stones (8) were thrown into the hole (7) and the hole boundaries (6) were defined. A keystone is formed between the module body (1). Tightening is done by impact. No compression is needed. “After the module body (1) is placed at the bottom of the hole (7), small stones (8) are placed on all sides 5 It is thrown in such a way as to fill it and up to a few centimeters above the module body (1). This small stones (8) gaps between the grooved structure (9) of the module body (1) and the hole boundaries (6) It fills and surrounds the module body (1) and holds the rock surface, forming a keystone. It creates. 10 with a pair of cables (4) of sufficient length inside the module housing (1) for energy transfer A female connector (5) is required. It has a suitable hole prepared to fit snugly. It is placed in the connection cover (2). The connection cover (2) has a two-pin female connector with a cable pair (4). It is joined with connector (5). This female connector (5) is used to ensure a complete seal. It is designed to fit into the hole on this connection cap (2) together with the gasket and It has been manufactured. To be on the safe side, a suitable 15 is also used to secure the connector to the cover. Adhesive is used. Additionally, the product is monitored from the moment of production, before first use. female The safety lock cover (11) attached to the connector (5) is also part of this module housing (1) It creates. Application Areas of the Invention 20 This invention is designed for rock breaking in various construction and mining sectors, and It has been developed; - Road construction - Free rock breaking - Waterway and canal construction 25 - Demolition work for tunnel excavation and shaft descent. - Gemstone cracking - Foundation and infrastructure excavation - Cracking of concrete and reinforced concrete - Underwater rock excavation 30 - Cleaning blocked and clogged silos and opening wells. - Rock breaking in internal areas, etc. TABLE 1 Basic and necessary tests and their outcomes B) The module PHYSICAL AND MECHANICAL features The modules contain anti-static and biodegradable (biodegradable) additives added HDPE (high from high-density polyethylene It has been produced. Impact test (10J) Breakage in the module or significant damage It has not occurred. PE (polyethylene) material of all kinds from impact-resistant materials He is known as one of them. DIN EN ISO 179 ASTM D256 Drop test with 400g of chemical. Module containing mixture Examples 3, 6 and 12 free fall from m It was tested. Any breakage in the module and No cracks were observed. ASTM D2463 UN Handbook Test series Type 4. 4(b) Water resistance module examples filled with water. inside the tank 6, 12 and 24 They were kept waiting for hours. Water leakage inside the module No trace was found. The chemical mixture It was determined that it did not come into contact with water. Also, HDPE (high-density polypropylene) (polyethylene) does not absorb water inside the module for any chemical mixture of penetration It does not allow him to spoil it. ASTM D570 ISO 62 11 WEATHER CONDITIONS EFFECT -20°C / +60°C The change that may occur module for viewing to the refrigerator and oven It is placed at -20°C. 6 hours at +60°C directly along is exposed to. HDPE (high density) The melting limits of polyethylene are 125- It is around 130°C. In this case, any of the modules somehow on its own to prevent it from breaking apart suggested upper usage limits Keep below 100°C It is important. Also, modules 6 more than an hour, respectively -20°C below and above +60°C any constant cold and hot direct exposure to the environment that it shouldn't stay income. These limits manufacturer by recommendation is being done. MODULE ON DIRECTLY FLAME or FIRE EFFECT The modules are anti-static and biologically degradable (biodegradable) additive added items HDPE (high density) from polyethylene It has been done. HDPE (High-density) melting point of polyethylene 125-130°C and ignition limit 349°C. Temperatures above 300°C from their sources (on the safe side) (to be) and constantly directly Keep away from flames and fire. Also HDPE (high density) (polyethylene) Melting of the modules to prevent above 100°C Avoid holding it. UL 94 HB MODULE HARDNESS Modules are made of HDPE (high-grade from high-density polyethylene They were manufactured. Shore D is 70. ARC RESISTANCE mAmp and 10000 V electric arc It has no effect. Module housing (1) arc electrodes They have been tested with and any No effect was observed. ASTM D495 DIN IEC 61621 12 How to use the product with the Tock System? The module body (1) dimensions (diameter, length, quantity) are determined according to your rock data and preparations. Choose. Attention: basic data - rock type / hole (7) diameter / hole (7) length / load / spacing - correct Choosing the right size is very important. 5 1) Ensure that all selected module bodies (1) and / or cable sets are active. (Use the relevant testing device to check). 2) Insert all module bodies (1) one by one into the holes (7) and always very Be careful. Make sure everything is in the correct and secure position. Then, to avoid any malfunctions, cable cuts, etc., the cables are placed in holes 10 (7) Make it come out along the edges. 3) After the module body (1) is placed on the base, the pre-prepared small stones (8) Start by pouring and squeezing. 4) Once the tightening is complete, check the cables one more time to ensure they are effective. Check it. 15 5) When everything is finished, carefully and logically place the safety covers into the holes (7) and any falls will break off from the open section, avoiding free surfaces. Cover it. 6) Check the cables once more to prevent any malfunctions (enabled). (Make sure they are). 20 In another preferred arrangement of the present invention, the module body (1) is made of PVC, PP, PE, It is made from nylon, cardboard, paper layers and / or composite materials. In another arrangement of the invention, the module body (1) is both the connection cover (2) and with a cover (3) and a connection cover (2), a female with a pair of cables (4) It has a connector (5). 25 In another preferred arrangement of the present invention, the side contained within the module body (1) Some lateral sections of the grooved structure (9) on the surface may have a flat surface. In fact, this grooved The design of the structure (9) is in the form of alternating flat and grooved surfaces from top to bottom. It can include various design variations.

Claims

13 REQUESTS 1) A module housing (1) for an electronically activated chemical rock crushing system, feature; - a grooved structure on its side surface (9), - a smaller diameter 5 of different lengths along the total length of the module body (1) narrowed section (10), - a junction cover (2) containing a two-pin female connector (5) with a pair of cables (4), - a closing cap (3) It includes.

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