AIR CONDITIONER CONSOLE ASSEMBLY MACHINE

Abstract

The invention is an assembly machine (100) developed for use in the production of the bracket used in the wall connection of air conditioners, and its features include: a chassis group (110) which holds all the components together; a loading station (130) where the parts to be assembled, such as bracket profiles and bolts, are placed; a screwing station (140) for screwing the bolts loaded in the loading station (130) into the nut by applying pressure without the need for human labor; a notching group (150) for making notches in the screwed bolts; a screw retraction station (160) for screwing the bolts back into the specified position; and a rotary table group (120) which gives the assembly machine (100) the rotational movement to keep the loading station (130), screwing station (140), notching group (150) and screw retraction station (160) connected to it in the desired position.

Description

1 TARIFF KL IMA CONSOLE ASSEMBLY MACHINE Technical Area The invention relates to the assembly of parts in the production of a bracket used for mounting air conditioners to the wall. Overcoming the difficulties encountered during the process, shortening the production time, and reducing the need for human labor. eliminating the need and preventing discomfort experienced by personnel during production It relates to an assembly machine developed for this purpose. State of the Art Air conditioning regulates the temperature of a space by evaporating or condensing the liquids inside it. It is a device. An air conditioner regulates the temperature of a space by circulating the air, usually with the help of a fan. Air conditioners ensure a comfortable environment. They provide better air circulation and space saving. Wall-mounted due to advantages such as aesthetic appearance and quieter operation. Wall-mounted air conditioners distribute 15 watts almost evenly throughout the room. It provides air circulation. This ensures that every corner of the room is equally cool by providing better air circulation. or makes it warm. Mounting air conditioners on the wall frees up floor or window space. By leaving more space, it provides greater room efficiency. This allows for more flexibility in the room's decoration. and more space to move around in the room is obtained. Wall-mounted air conditioners, in the room It adds a more stylish and organized look to the decor. Also, wall-mounted air conditioners are 20 They generally take up less space and don't disrupt the overall aesthetics of the room. Also, they are wall-mounted. Air conditioners generally operate more quietly. Therefore, they prevent people in the room from being disturbed. and provides a more comfortable environment. Therefore, wall mounting of air conditioners is a frequently preferred option. It is an option. Brackets used for wall mounting air conditioning units ensure that these units are installed securely. It is an important piece of equipment that ensures it is secured. Air conditioner brackets are generally made of metal. They are manufactured and can come in different sizes and shapes. Consoles are for mounting the air conditioning unit on the wall. It must be strong and durable enough to withstand its weight. Therefore, before air conditioner installation... Choosing the right size and quality of air conditioning console is important. Air conditioning consoles are usually mounted on the wall at 30°. It is secured with nuts and bolts and carefully positioned during the assembly of the device. This is necessary. Air conditioner consoles are usually mounted to the wall to minimize damage to the wall. They are mounted in this way and help to secure the device. Additionally, air conditioner brackets are used to secure the air conditioner. The devices must be mounted at the correct angle to ensure they function properly. 2 Choosing the correct console and carefully installing it during air conditioner installation, It ensures the device operates efficiently and has a long lifespan. In current practices, the production of air conditioning consoles is done manually, entirely by human labor. This is carried out. After the main parts are cut and shaped, the personnel sequentially install the bolts, 5 The console, leaf springs, and nuts are installed. Then the bolts are tightened, and the notch is formed. The bolt is tightened, then pulled back, and finally the pull-back is measured. All these processes... Manual processing by personnel requires a large amount of manpower, especially in mass production. This causes it to be heard. Since all operations depend on the personnel, incomplete operations or there is a high probability of packaging with missing parts. 10 working in bolt assembly. The palms of the staff's hands swell and absorb water due to the constant pressure and friction they are subjected to. Because of the number of personnel involved, it is not possible for the same staff to work on this operation for an extended period. Other Because the notching operation on the side is performed using mechanical pressure, the risk of the operator's hand being pinched is quite high. It is high. Since the assembly does not take place on the machine platform, a lot of space is needed, this The situation is causing confusion in the area where it is deployed. The entire operation is being carried out by personnel on the 15th. Manual execution leads to the inability to meet the desired quality at increasing production volumes. This is the reason. In conclusion, the air conditioning console mounting eliminates the disadvantages present in the current technology. The existence of a need for the machine and the inadequacy of existing solutions in the relevant technical field is a 20 This has made improvement necessary. Brief Description of Find The present invention meets the aforementioned requirements and eliminates all disadvantages. and the production of the bracket used for mounting air conditioners to the wall, which offers some additional advantages. Overcoming difficulties encountered during production, shortening production time, and reducing the impact of human labor. eliminating the need and preventing discomfort experienced by personnel during production It relates to an assembly machine developed for this purpose. Based on the current state of the art, the aim of the invention is to create a console in the developed assembly machine. Quality and production volume are increased by bringing together all assembly operations. Besides increasing productivity, the aim is to ensure workplace safety by minimizing potential workplace accidents. The purpose of the invention is to automate all cantilever assembly operations by the assembly machine. 35 By implementing this method, the amount of labor required is reduced, thus increasing production. 3 reducing costs and addressing quality issues arising from the use of human labor The goal is to prevent this from happening. Another aim of the invention is to unify assembly operations at stations, with each station being a... Thanks to being fed from the previous station, it prevents incomplete operations and product assembly with missing parts. The goal is to ensure that it can be passed through. Another purpose of the invention is to allow the operator to constantly use the screwing motor that operates with the pressure applied. The aim is to prevent damage to the hand caused by installing a bolt. Another objective of the invention is to perform the notching operation fully automatically and in a closed environment. This eliminates the risk of the operator's hand being trapped and improves the work process. The goal is to ensure increased security. Another purpose of the invention is to eliminate the need for manual operation by gathering all operations on the turntable. by eliminating the confusion and expansive working methods that occur on the assembly line, the existing The goal is to provide a safer and more space-saving working environment compared to other applications. Another purpose of the invention is to perform all cantilever assembly operations by the assembly machine. Thanks to this implementation, the amount of product produced per hour is 20 times higher than with existing practices. The goal is to ensure its increase. The structural and characteristic features and all the advantages of the invention are given in the figures below and in relation to these figures. This will be understood more clearly thanks to the detailed explanation written with references. Therefore, the evaluation should also be made taking these figures and detailed explanations into consideration. 25 is required. Brief Description of the Figures The structure of the current invention and the best understanding of its advantages, including additional elements, are 30. This should be evaluated together with the figures explained below. Figure 1 shows a schematic overview of the assembly machine without the protective cage. Figure 2 shows a schematic overview of the front view of the assembly machine inside the protective cage. Figure 3 shows a schematic overview of the rear of the assembly machine inside the protective cage. 35 Figure 4 shows a schematic general view from the side of the assembly machine inside the protective cage. Figure 5 shows a schematic overview of the chassis assembly. 4 Figure 6 shows a schematic overview of the turntable assembly. Figure 7 shows a schematic overview of the loading station. Figure 8 shows a schematic overview of the screwing station. Figure 9 shows a schematic overview of the notch group. Figure 10 shows a schematic overview of the screw retraction station. 5 Reference Numbers 100. Assembly machine 110. Chassis group 10 111. Bed base group 112th Leg Group 113. Bottom plate 114. Base plate 115. Fuselage group 15 120. Turntable group 121. Turntable 122. Engine 130th Loading Station 131. Conservative 20 132. Side plate 133. Centering shaft 140. Screwing station 141. Engine group 142. Screw body assembly 25 150th notch group 151. Notch cylinder group 152. Notch punch 153rd Edition 154. Stopper 30 160. Screw retraction station 161. Retraction motor assembly 162. Retraction body assembly 170. Protective cage 35 Detailed Description of Find This detailed description covers the production of the bracket used for mounting the air conditioners to the wall, which is the subject of the invention. Overcoming difficulties encountered during production, shortening production time, and reducing the impact of human labor. eliminating the need and preventing discomfort experienced by personnel during production 5 The assembly machine developed for (100) is just an example to help to better understand the subject. and is described in a way that will not create any limiting effects. The assembly machine (100) shown in Figure-1 can increase the quality and production quantity as well as possible To ensure workplace safety by minimizing workplace accidents, console assembly operations must be performed at a rate of 10 He brought the whole together. In the assembly machine shown in Figure-2 (100), the hand of the personnel To protect against jamming, all moving parts are enclosed in a protective cage (170). The aforementioned assembly machine (100); the chassis group (110) that holds all the components together; on it connected loading station (130), screwing station (140), notch group (150) and screw Turning the assembly machine (100) so that the retraction station (160) stops at the desired position 15 turntable assembly (120) which gives the movement; cantilever profiles, bolts and other components to be assembled Loading station where the parts are placed (130); loading station shown in figure-3 (130) the loaded bolts being screwed into the nut by applying pressure without the need for human labor For screwing station (140); notch group (150) for making notches on screwed bolts; in figure-4 Screw retraction station (160) 20 for screwing the shown bolts back into the specified position. It includes. The chassis assembly (110) shown in Figure-5; the base assembly (111) located at the very bottom; the base Foot group (112) connected to the upper part of group (111); the aforementioned foot group (112) The lower plate (113) connected to it; the lower plate 25 for positioning the turntable (120). Base plate (114) connected to (113); body to which the notch group (150) is connected. It includes the group (115). The turntable assembly (120) shown in Figure-6; loading station (130), screwing station (140) and the turntable (121) to which the screw retraction station (160) is connected; 30 connected to it. The turntable (121) is moved to bring the stations to the desired position, and the bottom part of it It includes connected motor (122). The loading station (130) shown in Figure-7; slots located on the turntable (121) The holder (131) which is connected and where the assembly part is positioned; the 35 of the holder between the turntable (121). (131) side plate for connecting to each other (132); holder (131) on the turntable (121) It includes a centering spindle (133) for centering. 6 The screwing station shown in Figure-8 (140); by applying pressure to the nut of the bolt Motor assembly for screwing (141); screw body assembly to which all elements are connected (142) includes. The group of notches shown in Figure-9 (150); notches on the bolt without the need for human labor Notch cylinder assembly (151) which gives the drive needed for ejection; for making a notch in the bolt notch punch (152); after the downward movement of the notch punch (152) while the notch is being made pressure spring (153) to move upwards and return to the ready position; to the bolt when the notch is made Determining the lowest position to which the notch punch (152) can descend without causing damage, and this position is 10 It contains a stopper (154) that prevents it from falling below. The screw retraction station (160) shown in Figure-10; the re-screwing of the screwed bolt and retraction motor group (161) which provides the drive needed to bring it to the desired size; all It includes the retraction body assembly (162) to which the assembly is connected. 15 The assembly machine (100) is first loaded into the loading station (130) by placing two bolts. is initiated. Then the console is placed on top of the bolts so that the initial loading can begin. The operation is being carried out. The turntable (120) rotates one step forward, moving in two directions. After passing the loading station (130) empty, it stops at the screwing station (140) and the first 20 Springs are installed first. Then nuts are fitted, and finally the pressure piece is used manually. The process is carried out by pressing the nut down and screwing it in. This process is repeated for the other nut as well. It is being implemented and the next station, the notch group (150), is being passed. In the notch group (150) Notches are made on the bolt ends. This operation is performed completely automatically and The screw retraction station (160) is switched to. At the mentioned screw retraction station (160) 25 The bolt that has been screwed in is being unscrewed back in and adjusted to the desired size. The unscrewing process... When finished, the turntable (120) rotates one more turn and the finished product is taken and placed in the cash register. In a preferred application of the invention, any hand may not be able to operate the assembly machine (100) while it is running. Loading stations (130) curtain sensors 30 for shutting down the system in case of intervention It was closed via [intermediary].

Claims

7 REQUESTS 1. For use in the production of the bracket used for mounting air conditioners to the wall. Improved assembly machine (100), its feature is; - chassis assembly (110) which holds all components together; 5 - loading area where parts to be assembled, such as console profiles and bolts, are placed. station (130); - bolts loaded to the loading station (130) without the need for human labor Screwing station for screwing into the nut with applied pressure (140); - Notch group for making notches on screwed bolts (150); 10 - screw retraction station for screwing the bolts back into the specified position (160); - Loading station (130) with mounting, screwing station (140), notch for the group (150) and the screw retraction station (160) to stop in the desired position It includes a turntable assembly (120) that gives the assembly machine (100) its rotational movement.

2. The assembly machine (100) conforming to Request 1, its feature is that the hand of the personnel is protected against pinching. protective cage in which all moving parts are positioned for protection (170) It includes.

3. The assembly machine (100) conforming to Claim 1, its feature is; chassis group (110); at the bottom positioned base group (111); foot connected to the top of the base group (111) group (112); lower plate (113) connected to the aforementioned group of legs (112); rotating 20 Base attached to the bottom plate (113) for positioning the table (120). plate (114) contains body group (115) to which the notch group (150) is connected.

4. Assembly machine (100) conforming to Request 1, its features include; loading station (130), screwing Turntable (121) to which the station (140) and the screw retraction station (160) are connected It includes. 25 5. The assembly machine (100) conforming to Request 4, its feature is that the stations connected to it are as desired. The turntable (121) is moved to the position and is attached to the bottom. It contains the motor (122).

6. The assembly machine (100) conforming to Request 4 is characterized by having a turntable (121) on it. It includes a holder (131) which is connected to the sockets and in which the mounting part is positioned. 30 7. The assembly machine (100) conforming to claim 4 is characterized by its rotary table (121) and holder (131). It includes a side plate (132) for connecting to each other.

8. The assembly machine (100) conforming to requirements 4 and 6, its feature is that the holder (131) is on the turntable. (121) is that it includes a centering shaft (133) for centering.

9. The assembly machine (100) conforming to Claim 1, its feature is; the pressure of the bolt on the nut is 35 It contains a motor group (141) for screwing by application. 8 10. Assembly machine (100) conforming to Claim 1, its feature is that it does not require human labor. Notch roller assembly (151) which provides the drive needed to make a notch in the bolt It includes.

11. The assembly machine (100) conforming to Claim 1, its feature is; to make a notch for the bolt. It contains a staple (152). 5 12. The assembly machine (100) conforming to claim 11, its feature being; the notch punch when making a notch (152) After moving downwards, it rises upwards and returns to the ready position. It contains a pressure spring (153) for its rotation.

13. The assembly machine (100) conforming to claim 11, its feature is that it does not damage the bolt when making a notch. To prevent it from being given, the lowest position to which the notch punch (152) can descend is determined and this 10 It contains a stopper (154) that prevents it from going below the position.

14. Assembly machine (100) conforming to claim 1, its feature is; re-screwing of the screwed bolt. and the retraction motor group that provides the drive needed to bring it to the desired size. (161) is included.

15. The assembly machine (100) conforming to Claim 1 is characterized by the following: while the assembly machine (100) is operating, 15 loading stations to shut down the system in case of any manual intervention. (130) It contains curtain closing sensors.

Images