HEAT TREATMENT FURNACES BASKET TIPPING SYSTEM
Patent Information
- Application Number
- TR202417845
- Authority / Receiving Office
- TR · TR
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2026-06-22
Smart Images
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Abstract
Description
1 TARIFF HEAT TREATMENT FURNACES BASKET TIPPING SYSTEM Technical Field This invention is designed specifically for use in heat treatment furnaces; it produces a furnace-like substance. The baskets are rotated 180° without operator intervention, and the products inside are separated into 5 This is related to the basket tilting system, which allows the contents to be spilled into the crate. Previous Tech Heat treatment improves the mechanical properties (hardness, strength, etc.) of metals. Metallurgical processing, which is the general name for processes applied for this purpose, is a type of processing. In this sense, metals can be brought to the desired phase of their structure by annealing them at a specific temperature. This is done by means of heat treatment. Heat treatment is generally applied to products to improve their workability or durability. made with the aim of acquiring the desired characteristics in working conditions These are processes. Therefore, in its most basic form, heat treatment is the process of altering the properties of a material. and / or to alter the structure of that material by subjecting it to a specific temperature-time This is a sequence of heating and cooling processes applied within the program. Heat treatment 15 Ovens are the most basic method used today to perform this process. It can be evaluated as a technology. Materials being processed in heat treatment ovens are placed in the oven with the help of at least one basket. It is transferred and removed from the furnace. With the current technique; after the process, it is removed from the furnace. The baskets are left on the table. Next to the table is a 20-inch tray where the parts will be unloaded. There is a cash register. In case of technical issues, operators manually... Hooks attached to the end of the electrically controlled winch are located on the edges of the baskets. By attaching the baskets to the mounting brackets, the baskets are lifted using a crane. The lifted baskets are then manually removed. The basket is turned sideways and the parts inside are transferred to the case. This is provided. However, this situation makes the process long and inefficient, 25 2 The hot parts being processed could spill out of the case and even towards the operator. It causes accidents. Included in the technical situation; - BROWN, BOVERI & CIE AKTIENGESELLSCHAFT MANNHEIM The application was submitted on behalf of the company with the number EP0007988B1 and “AN 5 APPARATUS FOR DUMPING HEAT TREATMENT MATERIAL In the patent document titled "CONTAINED IN A BATCH CONTAINER"; heat treatment material that has been processed in a heat treatment furnace The subject of the KBR COURT application is to discharge it into the extinguishing bath. It has happened. 10 - On behalf of LIYU FOOD LANGXI CO LTD, document number CN111674955A In the application titled “Rotatable pour ng table”, the control panel and printing The subject of the application is a rotating unloading table including a cover and bed plate. ed lm şt r. However, in the current state of technology, the process in the heat treatment furnace is 15. The materials that have been seen can be rotated 180° to allow for unloading. There is no mechanism available. The subject of the invention is to increase the processing speed with a basket tilting system and to improve basket usage. Increasing lifespan, minimizing accidents, and making it cheaper. It is provided by the goods. 20 It is also a suitable system for use with baskets of different heights. The invention is not included in the technical specifications. The invention concerns baskets. the unloading process is carried out regardless of its height is provided. The subject of the present invention is a basket tilting system, and the technology exists in its current state. 25 3 to develop solutions offered based on existing documents and applications, It was developed to eliminate the disadvantages. Brief Description of the Invention The aim of this invention is to increase the basket unloading speed in heat treatment furnaces. The aim is to ensure its increase. 5 The other purpose of the invention is to prevent damage to the basket during unloading in heat treatment furnaces. The hooks prevent deformation and extend the lifespan of the basket. It is to increase it. One of the aims of the invention is to reduce the basket unloading process in heat treatment furnaces. The aim is to ensure that the yield is achieved in ml regardless of the altitude at which it is located. 10 The other purpose of the invention is to reduce the basket unloading process during heat treatment furnaces. The aim is to prevent potential workplace accidents to the greatest extent possible. One of the aims of the invention is to create a piston-driven unit that enables 180° rotation in heat treatment furnaces. The process is shortened by performing the basket emptying operation via the mechanism. It is done in a short time with little labor and cost. 15 Detailed Description of the Invention The basket tilting system attached is designed to achieve the purposes of this invention. This is shown in the figures. From these shapes; Figure 1 shows the operating system of the basket tilting system, which is the subject of the invention. 20 This is a perspective view of the basket in its flat (0o) position for illustrative purposes. 4 Figure 2 shows the operating system of the basket tilting system, which is the subject of the invention. perspective of the reverse (180o) position of the basket for explanation It is the appearance. Figure 3 shows the operating system of the basket tilting system, which is the subject of the invention. The components that make up the system for explanation are a 5 that has been blown up. It is the appearance. Figure 4 shows the shelf and inclined plate of the basket tilting system, which is the subject of the invention. This is a detailed view. Figure 5. Rotating mechanism of the basket tilting system, the subject of the invention. and a detailed view of the piston for the basket's flat (0o) position. 10 Figure 6 shows the pulling device of the basket tilting system, which is the subject of the invention. the rectangular wedge-shaped transmission piece underneath the rotating mechanism and the piston's flat (0o) position of the basket as seen This is a detailed view of the item. Figure 7. Turning mechanism of the basket tilting system, the subject of the invention. 15 and a detailed view of the piston for the basket's inverted (180°) position. The parts constituting the basket tilting system, which is the subject of the invention, are shown in the attached figures below. They are numbered as follows: 1. Main carrier 2nd Shelf 20 3. Inclined Plate 4. Turning Mechanism 4.1. Connecting Arm - 1 4.2. Connecting Arm – 2 4.3. Connecting Arm – 3 25 4.4. Connecting Arm -1 Pulling Device 4.5. Connecting Arm – 3 Fixing Points 5. Pneumatic Piston 6. Pneumatic Piston Fixing Block 7. Case 5 8. Directional Plates 9. Transmission Shaft 10. Shaft Connection Plate 11. Rectangular Connecting Arm The basket tilting system described in this invention, in its most basic form, is a steel structure main 10 To allow the basket to rotate 180° (in reverse) on the carrier (1); - at least one shelf (2) where the basket can be placed, - two shelves (2) so that the basket remains fixed on shelf (2) during the operation at least two inclined plates located on the edge (3), - pneumatic piston (5) to provide the necessary movement to rotate the shelf (2), 15 - turning to transfer the movement of the pneumatic piston (5) to the shelf (2) The mechanism (4) and the transmission shaft (9), the rack movement of the mentioned shafts (9) inclined plate (3) close to the turning mechanism (4) so that it can transfer and at least one spindle connection plate (10) positioned between the shelf (2) and to transmit the movement of the turning mechanism (4) to the transmission shaft (9) 20 The rectangular connecting arm (11) is included. The invention concerns the basket tilting system, which is required to perform its function as described above. turning mechanism (4); at least one connecting arm-1 (4.1), at least one connecting arm-2 (4.2), at least one connecting arm-3 (4.3) and at least one connecting arm Includes handle-1 pulling device (4.4). 25 6 The turning mechanism (4) receives its movement from the pneumatic piston (5). Pneumatic piston (5) on main carrier (1) pneumatic piston fixing wedge (6) is fixed by means of. The connecting arm-3 (4.3) is located on the main carrier (1) on one side, connecting The connecting arm-3 is fixed to the fixing point (4.5). The other 5 of the connecting arm-3 (4.3) Its edge is connected to connecting arm-2 (4.2). The middle of connecting arm-3 (4.3) section during operation of the mechanism (4) connecting arm-1 pulling device (4.4) convex to allow it to move freely around it It has been designed. The other 10 of connecting arm-2 (4.2) which is connected to connecting arm-3 (4.3) The edge is connected to the connecting arm-1 (4.1). The edges of the connecting arm-2 (4.2) It has a rounded rectangular structure. Connecting arm-2 (4.2) connecting arm-3 It provides the transmission of motion between linkage arm-1 (4.1) and (4.3). The other side of connecting arm-1 (4.1) is connected to connecting arm-2 (4.2). Its edge is connected to the connecting arm-1 pulling device (4.4). Connecting arm-1 15 (4.1) It has a rectangular shape with rounded edges. With the movement of the pneumatic piston (5), the connecting arm-3 (4.3) moves upwards. This movement occurs around the connecting arm–3 fixing point (4.5). Up The correct movement sequence is first to connecting arm-2 (4.2) and then to connecting arm- It is transferred to 1 (4.1). Connecting arm-1 (4.1), connecting arm-1 pulling device (4.4) 20 Since it is fixed, this point is immobile. The turning mechanism (4) upwards In its movement, the movement transmitted from the pneumatic piston (5) is connected by the connecting rod–3 via the fixing point (4.5) and the connecting arm-1 pulling device (4.4) It does not affect one side of connecting arm-1 (4.1) and connecting arm-3 (4.3). Connecting arm-2 (4.2), both connecting arm-1 (4.1) and connecting arm-3 (4.3) 25 Since the piston (5) movement is related to its movable edges, the connecting rod- It is responsible for transferring from link 3 (4.3) to link 1 (4.1). 7 Connecting arm-3 (4.3) around the connecting arm-3 fixing point (4.5) movement and connecting arm-1 (4.1) connecting arm-1 pulling device (4.4) As a result of its movement around it; the middle section of connecting arm-3 (4.3) any friction around the convex area arm-1 pulling device (4.4) It will be established without encountering any obstacles. 5 If the connecting arm-3 (4.3) is not located in the turning mechanism (4) Maximum rotation for the shelf (2) on which the basket is positioned, on the connecting arm-1 (4.1). The angle can be 90°. Thanks to the connecting arm-3 (4.3), only the pneumatic piston (5) ensures that the rotation angle of the shelf (2) is 180°. The turning mechanism (4) transmits the movement from the piston (5) to the basket (2) 10 for; basket handle-1 puller (4.4) section rectangular connecting arm (11) is positioned. One end is connected to the lever-1 pulling device (4.4). The other end of the mentioned rectangular connecting arm (11) is connected to the transmission shaft (9) It is connected. The transmission shaft (9) is close to the turning mechanism (4). At least one shaft connection positioned between the inclined plate (3) and the shelf (2) 15 Thanks to its plate (10), the shelf (2) can rotate 180°. Thanks to the 180° rotation, the heat treatment furnace located in the basket on the shelf (2) All the removed materials are transferred to the cash register (7). The basket is placed on the shelf (2) The inclined plates (3) serve to secure the basket so that it does not slip during movement. It undertakes. With the rotation of the shelf (2), the materials are brought down to the case (7) by gravity. If the materials fall out of the case (7), the guide plates (8) This is ensured. Based on these fundamental concepts, the invention is originally as stated in the claims. It is like that.
Claims
8 REQUESTS 1. This invention is a furnace designed specifically for use in heat treatment furnaces. The baskets that emerge are rotated 180° without operator intervention, revealing what's inside. Basket tilting system that allows products to be poured into the checkout. and its feature is; 5 - at least one shelf (2) where the basket can be placed, - the shelf to keep the basket fixed on the shelf (2) during the process (2) at least two inclined plates located on two sides (3), - pneumatic to provide the necessary movement to rotate the shelf (2) piston (5), 10 - turning to transfer the movement of the pneumatic piston (5) to the shelf (2) mechanism (4) and transmission shaft (9), the mentioned shafts (9) are on the shelf close to the turning mechanism (4) so that it can transmit the movement at least one shaft positioned between the inclined plate (3) and the rack (2) Transmission of the movement of the connecting plate (10) and the turning mechanism (4) 15 The rectangular arm (11) was connected to transfer it to the shaft (9), It is characterized by its inclusion.
2. According to claim 1, it is a basket tilting system, the feature of which is; the aforementioned tilting. its mechanism (4); at least one connecting arm-1 (4.1), at least one connecting arm-2 (4.2), at least one connecting arm-3 (4.3) and at least one 20 It is characterized by having a connecting arm-1 pulling device (4.4).
3. A basket tilting system according to any of the previous requirements, Its feature is that it enables the movement of the mentioned turning mechanism (4). To ensure that the pneumatic piston (5) is fixed onto the main carrier (1) It is characterized by containing a pneumatic piston fixing wedge (6). 25 4. A basket tilting system according to any of the previous requirements, Its feature is that the aforementioned connecting arm-3 (4.3) is fixed on the main carrier (1). 9 It is characterized by having a connecting arm – 3 fixing points (4.5). It is done.
5. A basket tilting system according to any of the previous requirements, Its feature is a connecting arm – 3, one edge of which is located on the main carrier (1). fixing point (4.5) and the other end is connected to connecting arm-2 (4.2) 5 It is characterized by including the aforementioned connecting arm-3 (4.3).
6. A basket tilting system according to any of the previous requirements, feature; connecting arm-1 during the operation of the turning mechanism (4) to allow it to move freely around the traction device (4.4) in the middle section 10 includes the aforementioned connecting arm-3 (4.3) with convex design It is characterized by...
7. A basket tilting system according to any of the previous requirements, Features; one side connecting arm-3 (4.3) and the other side connecting arm-1 It is characterized by including the aforementioned connecting arm-2 (4.2) in relation to (4.1). It is done. 15 8. A basket tilting system according to any of the previous requirements, Its feature is that the edges of the aforementioned connecting arm-2 (4.2) are rounded. It is characterized by its rectangular shape.
9. A basket tilting system according to any of the previous requirements, Its feature is that the movement between connecting arm-3 (4.3) and connecting arm-1 (4.1) is 20 It includes the aforementioned connecting arm-2 (4.2) to enable its transfer. It is the characterization of the situation.
10. A basket tilting system according to any of the previous requirements, Features; one side connecting arm-2 (4.2) and the other side connecting arm-1 The aforementioned connecting arm-1 (4.1) connected with the pulling device (4.4) 25 It is characterized by its inclusion.
11. A basket tilting system according to any of the previous requirements, Its feature is that the edges of the aforementioned connecting arm-1 (4.1) are rounded. It is characterized by its rectangular shape.
12. A basket tilting system according to any of the previous requirements, Its feature is that the turning mechanism (4) from the piston (5) to the basket (2) connected to the lever-1 pulling device (4.4) to ensure its transfer. It is characterized by having a rectangular connecting arm (11).
13. A basket tilting system according to any of the previous requirements, 5 Its feature is that one end is a puller handle (4.4) and the other end is a transfer device. The rectangular connected arm (11) is connected to the shaft (9). It is characterized by its inclusion.
14. A basket tilting system according to any of the previous requirements, Feature; inclined plate (3) and shelf (2) near the turning mechanism (4) 10 It must contain at least one shaft connection plate (10) located between them It is characterized by...
15. A basket tilting system according to any of the previous requirements, Its feature is to enable the shelf (2) to rotate 180o on the connecting plate. (10) is characterized by containing the transmission shaft (9) which transmits the motion. 15 16. A basket tilting system according to any of the previous requirements, Its feature is to prevent the basket from sliding on the 180o rotating rack (2). It is characterized by containing inclined plates (3).
17. A basket tilting system according to any of the previous requirements, Feature; heat treatment 20 located inside the basket on the 180o rotating rack (2). It contains a box (7) for collecting the materials that have come out of the oven. It is the characterization of the situation.
18. A basket tilting system according to any of the previous requirements, Its feature is that the materials coming out of the heat treatment furnace are collected in the case (7). It is characterized by containing directional plates (8) for 25