Functional block structure

Abstract

The invention relates to a functional block structure used in the control of the hydraulic basin and hydraulic rear hatch of truck-mounted and semi-trailer half-pipe type dumpers used for transporting construction materials, excavation waste, demolition waste, and mining loads on roads and off-road.

Description

1 TARIFF Functional block structure Technical Area 5 The invention applies to construction materials, excavation waste, and demolition waste in both road and off-road conditions. and truck-mounted and semi-trailer half-pipes used for transporting loads in mining. used in the control of the hydraulic basin and hydraulic rear cover of type dampers It relates to functional block structure. 10 The invention specifically relates to the hydraulic block (manifold) of the hydraulic basin and hydraulic tail cover. It relates to a functional block structure that enables control. State of the Art 15 A tipper is a liftable / lower mechanism mounted on a chassis on trucks and semi-trailer vehicles. It is a load unloading device with a housing, powered by a hydraulic jack. In the current technology, dump trucks have hydraulic basin and cover line type installations. 20 Therefore, it is controlled via a hydraulic hose, which has a single connection type. The vehicles included in the Kamsam range have hydraulic system pressure mounted on the tractor side. The signal is transmitted to the tipper vehicle via a quick-connect coupling with the help of a pump (PTO system). In the hydraulic system of tipper trucks, tub lifting and rear hydraulic cover control are performed. It has (on / off) and grain unloading functions. 25 is required for these functions. hose, hydraulic pipe, in-line throttling valve, pressure sequencing hydraulic valve and solenoid There are controlled hydraulic valves. In these hydraulic connections, there are many connections. Due to the element, there is a potential oil leak point, and this situation, over time Time causes quality problems. Many connections in terms of design. Product selection is crucial in the selection and placement of hydraulic components because the element is used. 30 Problems are being experienced. This is directly related to the competence of the hydraulic assembly personnel. Customer complaints can arise as a result of hydraulic system installation errors. This includes assembling and setting up valves / systems found in the vehicle's hydraulic system. There are many operations involved, and these procedures lead to a waste of time. Furthermore... 35 vehicles equipped with hydraulic cover, bathtub lifting system and dump truck emptying system 2 long lifespan of hydraulic valves / hydraulic systems used for controlling hydraulic systems Assembly times are specified. The precision of hydraulic speed control valves used in in-line applications is sufficiently precise. Because it did not allow for it, the back cover is fast enough to meet customer needs. 5 Action cannot be taken and customer dissatisfaction is encountered. This In addition, hydraulic speed control valves cannot be adjusted before operation. In-line pressure sequencing valves require disassembly of the piping in order to adjust the pressure. and requires draining the hydraulic oil inside. This process results in a loss of time and 10 This leads to operational inefficiencies. Furthermore, in in-line pressure sequencing valves... There are no valves available in 1-inch size; the largest size is limited to 3 / 4 inch. This The situation involves using a 1-inch hose in the hydraulic cylinder system of the dump truck. When necessary, this causes a decrease in pressure and operating speed. Damper The vehicle's hydraulic cylinder system requires the use of a 1-inch hose, because 15 Smaller diameter hoses reduce pressure and operating speed. In terms of serviceability, inline type valves are used, located below the bathtub area, that is. It is located in risky areas due to the load. Therefore, interventions in case of malfunctions are necessary. Due to the complexity of the operation, identifying the problem takes a long time, and the repair is lengthy. 20 And maintenance times are causing customer dissatisfaction. In the literature review, an example of the current state of the technique is given. Document number TR2011 / 09201 can be shown. This document concerns highways. and in field conditions; construction materials, excavation, demolition waste and mining load 25 electric dump trucks and semi-trailer dump trucks used for transport purposes It is related to the automatic lowering system. In the current dump trucks used today... To lower the raised dump body, the operator must manually control the dump body. It is necessary to do so. It is removed if the download is not done / forgotten. Traveling on highways with a dump truck in this condition carries a risk of various dangerous losses of life and property. This leads to accidents. The electric automatic dump truck in question... The system was lifted when the vehicle was put into driving position after the unloading operation. In cases where the operator forgets to lower the dump body, the dump body will automatically lower it. This ensures that the vehicle is lowered and potential accidents are prevented, but with the current technology... It does not provide a solution to the problems experienced. 35 3 Another example of the prior art is document number TR2011 / 09196. This can be demonstrated. The document in question concerns construction on highways and in off-road conditions. materials, excavation waste, demolition debris, and materials used for transporting loads in mining. 5 with electric automatic lowering system for truck dumpers and semi-trailer dumpers It is related to this. In existing dampers, the operator must lower the damper when it is raised. It must be controlled manually and the dump body lowering operation is not performed. or, in cases where it is forgotten, traveling on highways with the dump truck's tailgate raised, This leads to various dangerous accidents resulting in loss of life and property. The pneumatic automatic dump truck lowering system lowers the dump truck's dump bed 10 minutes after the unloading operation. When the vehicle is in the driving position, the raised dump body must be lowered by the operator. In cases where it is forgotten, the dump body is automatically lowered, preventing possible accidents. This measure prevents further complications but does not solve the problems currently experienced with technology. Another example of the prior art is document number TR2011 / 05841, 15 This can be shown. The document in question shows that the dump truck bodies have a hydraulic system. This relates to the opening and closing rear covers. The hydraulic rear cover in question. In its design, the lid handle and the back cover are formed as separate sections. The rear cover and the cover handle are connected to each other using the outer and inner parts of the hinge. The connection has been established. Thanks to this, the rear cover can be operated manually, independent of the hydraulic system. 20 It can act as such, but there are problems with the current technology. It does not bring. In conclusion, the existence of the above problems and the inadequacy of the current solutions, This has made it necessary to make improvements in the technical field. 25 Purpose of the Invention The present invention eliminates the aforementioned disadvantages and contributes to the relevant technical field. It is related to a functional block structure that brings new advantages. 30 The main purpose of the invention is to create a hydraulic block (manifold) for hydraulic basins and hydraulic tail cover. The aim is to establish a functional block structure that allows for control. The purpose of the invention is to adjust the pressure between the bath and the lid by controlling the pressure gauge. Thanks to the block-type pressure sequencing valve, it is possible to adjust the direction control. 35 The aim is to establish a functional block structure that provides this functionality. 4 Another purpose of the invention is to allow speed control without having to go under the vehicle, thanks to the block-type speed control valve. A functional block structure emerges that allows for adjustment of the lid speed. to place. Another purpose of the invention is to provide information about the vehicle's operation thanks to the block-type pressure gauge. A functional block structure emerged that allows for real-time monitoring of pressure. to place. Another purpose of the invention is to regulate valve 10 on the poppet-type hydraulic pressure sequencing valve. It offers the possibility of immediate intervention and provides instantaneous pressure readings via a manometer. The aim is to establish a functional block structure that allows for monitoring. Another purpose of the invention is to connect a poppet-type hydraulic pressure sequencing valve with a 1-inch hose. by meeting the requirement and offering high pressure and performance, thus enabling the user to 15 The hydraulic tub and hydraulic rear cover can be operated at any time to perform the unloading operation. facilitating and consequently reducing the time saved in the unloading process. A functional block structure emerges that minimizes losses. to place. Another objective of the invention is to facilitate the entire process, operations, and hydraulic system. Customer satisfaction is ensured by advantages such as pressure monitoring. The goal is to create a functional block. Another objective of the invention is to integrate hydraulic system valves and controls into a single block (manifold) 25 Functional features that improve hydraulic system installation time by gathering them on one side. The goal is to establish a block structure. To fulfill all the purposes mentioned above and those that can be derived from the detailed explanation. The invention is based on; a truck-mounted and semi-trailer half-pipe type 30 used for transporting goods. used in controlling the hydraulic basin and hydraulic rear cover of dampers It is a functional block structure, - all systems in the vehicle that ensure the control and safety of hydraulic system functions. Aluminum hydraulic block (manifold) that combines the components in a single housing, - located on the hydraulic block (manifold) and pulling the hydraulic block (manifold) 35 quick-connect coupling that connects to the hydraulic power source on the vehicle. - located on the hydraulic block (manifold) and on the hydraulic block (manifold) Hydraulic pressure gauge, which allows real-time monitoring of system pressure values. - located on the hydraulic block (manifold), and in the vehicle, the hydraulic reservoir and hydraulic system... adjusts the operating sequence of the rear cover according to the set pressure value. Popet type hydraulic pressure sequencing valve, 5 - located on the hydraulic block (manifold) and the hydraulic rear cover in the vehicle flow control valve that adjusts the working speed, with rear grain discharge type cover. solenoid-controlled 2 / 2 hydraulic valve that bypasses the cover line in vehicles, - located on the hydraulic block (manifold), the hydraulic system that lifts the bathtub in the vehicle. bathtub lifting hydraulic cylinder connection port providing connection to the cylinder, 10 - located on the hydraulic block (manifold) and the rear hydraulic cover on the vehicle. It includes a rear cover lifting cylinder connection that provides cylinder connection. It is related. The structural and characteristic features and all the advantages of the invention are given in Figure 15 below. And thanks to the detailed explanation written with references to these figures, it becomes clearer. This will be understood as such. Therefore, the evaluation should also include these forms and detailed explanations. This should be done taking that into consideration. Figures to Help Understand the Invention 20 Figure 1: Schematic view of the functional block structure that is the subject of the invention. Figure 2: Block diagram of the functional block structure of the invention. Explanation of Part References 25 10. Hydraulic manifold 20. Quick-connect coupling 30. Hydraulic pressure gauge 40. Popet type hydraulic pressure sequencing valve 30 50. Flow control valve 60. Solenoid-controlled 2 / 2 hydraulic valve 70. Bathtub lifting hydraulic cylinder connection port 80. Rear cover lifting cylinder connection 35 6 Detailed Description of the Invention This detailed description explains the preferred functional block configuration of the invention. alternatives, solely for the purpose of better understanding the subject and without any limitations It is explained in a way that will not create an impact. 5 Figure 1 shows a schematic view of the functional block structure that is the subject of the invention. Accordingly, the functional block structure in its most basic form is: the hydraulic system in the vehicle. All components that ensure the control and safety of its functions are in a single housing. Aluminum hydraulic block (manifold) (10), hydraulic block (manifold) (10) tractor 10 quick coupler coupling (20) that connects to the hydraulic power supply on the vehicle, hydraulic block (manifold) (10) enables instantaneous monitoring of the system pressure value. hydraulic manometer (30), working of the hydraulic basin and hydraulic rear cover in the vehicle A poppet-type hydraulic press that adjusts its sequence according to the set pressure value. Sequencing valve (40), flow control 15 which adjusts the operating speed of the hydraulic rear cover in the vehicle. valve (50), bypassing the cover line in vehicles with rear grain discharge type cover solenoid controlled 2 / 2 hydraulic valve (60), for the bathtub lifting hydraulic cylinder in the vehicle The connection port (70) for the bathtub lifting hydraulic cylinder, which provides connection, is located at the rear of the vehicle. Rear cover lifting cylinder connection (80) which provides connection to the hydraulic cover cylinder It includes. 20 Aluminum forms the main structure of the functional block configuration that is the subject of the invention. Hydraulic block (manifold) (10), truck-mounted and semi-trailer used for load carrying purposes Control and safety of hydraulic system functions in semi-pipe type dump trucks. It combines all the components providing the hydraulic system in a single housing. The hydraulic system in question is 25. The towing vehicle is connected via the quick-connect coupling (20) located on the block (manifold) (10). connected to the hydraulic power source on the towing vehicle and the hydraulic power on the towing vehicle The water source has been successfully transferred to the dump truck. Instantaneous monitoring of the system pressure value is performed on the hydraulic block (manifold) (10). It includes a hydraulic manometer (30) which provides power. Through the hydraulic manometer (30) The pressure value in the hydraulic block (manifold) (10) can be monitored. On the hydraulic block (manifold) (10), the hydraulic basin and hydraulic rear cover in the vehicle The poppet-type hydraulic 35 adjusts the working sequence according to the set pressure value. The pressure separating valve (40) is located. Also, the hydraulic block (manifold) (10) 7 on it, the flow control valve (50) which adjusts the operating speed of the hydraulic rear cover in the vehicle, In vehicles with rear grain unloading type hatches, a solenoid-controlled system bypasses the hatch line. 2 / 2 hydraulic valve (60), providing connection to the bathtub lifting hydraulic cylinder in the vehicle. Lifting hydraulic cylinder connection port (70), rear hydraulic cover cylinder on the vehicle The rear cover lifting cylinder connection (80) is located. 5 Truck-mounted and semi-trailer type half-pipe tippers used for cargo transportation. Because the tub should not be lifted according to the procedure in the vehicle, the pressure was set. Popettip pressure sequencing valve (40) which adjusts according to its value, hydraulic pressure hydraulic It delivers the oil to the flow control valve (50). Then the solenoid controlled 2 / 2 hydraulic valve (60) 10 hydraulic oil freely passing through the rear cover lifting cylinder connection (80) From there, the fluid reaches the cover control cylinders with the help of hydraulic cylinders. Cover After the opening operation, the hydraulic system pressure value increases and the poppet-type hydraulic system... Because the pressure of the hydraulic oil exceeds the set pressure value of the pressure separating valve (40), The bathtub lift is transmitted to the hydraulic cylinder connection port (70) and the bathtub unloads its load 15 The hydraulic cylinder is opened for this purpose. Hydraulic oil for bathtub lowering operation, hydraulic cylinder connection for bathtub lifting. due to the internal structure of the poppet type hydraulic pressure sequencing valve (40) from the port (70) free It returns from the quick-connect coupling (20) and the bathtub starts to descend. Same 20 During the operation, the hydraulic oil sequentially opens the rear cover lifting cylinder. solenoid controlled 2 / 2 hydraulic valve (60), flow control valve (50) with connection (80) Return via quick coupler coupling (2) with flow rate adjusted. it does, and the back cover closes. The functional block structure described in the invention controls the functions of the hydraulic system and Aluminum hydraulic system that combines all components ensuring safety in a single housing. block (manifold) (10), unloading of the load with grain unloading hatch on the rear cover When requested, the solenoid-controlled 2 / 2 hydraulic valve (60) can be operated by the user. energized and pressurized oil goes to the rear cover lifting cylinder connection (80) 30 It is blocked. Poppet-type hydraulic pressure sequencing for bathtub emptying load operation. through the valve (40) to the bathtub lifting hydraulic cylinder connection port (70) to the cylinders It reaches and the tub lifts. The operator removes the load using the cover on the rear hatch. It unloads in a controlled and safe manner. The user controls the damper for all these operations. A stable and secure 35 with a single connection model for lifting the tub and back cover. It can be used in this way. With in-line valves, all connection points can be replaced. 8 Assembly workmanship by gathering the connections on a single hydraulic block (manifold) (10) The journey times have been improved. Also, fewer connections will reduce the risk of oil leakage. The quality of the hydraulic system has been improved in these areas. Also, the hydraulic block (manifold) (10) Thanks to this, all system pressure and speed settings can be adjusted from a single point without going under the vehicle. It can be done safely. Also, during the unloading process, there are no negative consequences. The terms of use have been established and time loss has been eliminated.

Claims

9 REQUESTS 1. Truck-mounted and semi-trailer half-pipe type used for cargo transportation. used in controlling the hydraulic basin and hydraulic rear cover of dampers It has a functional block structure, and its characteristic is; 5 - ensures the control and safety of the hydraulic system functions in the vehicle. Aluminum hydraulic block that unites all components in a single housing. (manifold) (10), - located on the hydraulic block (manifold) (10) and the hydraulic block (manifold) (10) connects to the hydraulic power supply on the towing vehicle 10 quick coupler (20), - located on the hydraulic block (manifold) (10) and the hydraulic block (manifold) (10) enables instantaneous monitoring of the system pressure value. hydraulic manometer (30), - located on the hydraulic block (manifold) (10) and the hydraulic basin 15 in the vehicle and the operating sequence of the hydraulic rear cover is set at the specified pressure. Poppet type hydraulic pressure sequencing valve (40) which adjusts according to its value, - located on the hydraulic block (manifold) (10) and the hydraulic rear in the vehicle flow control valve (50) which adjusts the operating speed of the lid, rear grain In vehicles with flush-type lids, the solenoid bypasses the lid line. controlled 2 / 2 hydraulic valve (60), - located on the hydraulic block (manifold) (10) and the bathtub lift in the vehicle bathtub lift hydraulic cylinder that connects to the hydraulic cylinder connection port (70), - located on the hydraulic block (manifold) (10) and the rear hydraulic 25 in the vehicle Rear cover lifting cylinder that provides connection to the cover cylinder. It contains the connection (80).