THREAD SUCTION MECHANISM FOR AUTOMATIC SPLITTING UNIT

Abstract

An automatic splicing unit (1) for a textile ring spinning machine (2) includes a suction bell (4) equipped with an essentially circular opening surrounding a break (3) of the ring spinning machine (2). The suction bell (4) is capable of moving in the horizontal and vertical directions via a drive mechanism located in the automatic splicing unit (1). The movable suction bell (4) is structured with at least two essentially curved sections (4a, 4b) and one essentially flat central section (4c). The suction bell (4) is structured to move downwards towards the vicinity of the break (3) from which the broken yarn end is taken, together with a fixed structure for lifting / tilting a lappet hook (6) of the ring spinning machine (2).

Description

1 TARIFF 5 THREAD SUCTION MECHANISM FOR AUTOMATIC SPLITTING UNIT TECHNICAL FIELD OF THE INVENTION This invention relates to a textile ring spinning machine. Specifically, the invention concerns automatic ring spinning machines. It relates to a yarn suction device for a yarn splicing unit. More specifically, the invention relates to textile ring spinning 10 In order to perform the automatic splicing process in the machines, the broken end of the yarn must be removed (yarn It relates to a device for retrieving broken threads from the carrier. BACKGROUND OF THE INVENTION Ring spinning machines are the final, most critical machines in textile yarn production lines. These are spinning machines. These ring spinning machines produce the final form of cotton pulp on the spinning line, namely 15 It produces yarn. Yarn breaks frequently occur in ring spinning machines, and this situation affects the yarn. This is one of the main problems faced by the industry worldwide. Yarn breakage is a constant problem. The threads should be monitored and any broken threads should be immediately reattached by the workers. Thread breakage indicates damage to the thread and... This is caused by various parameters of the machine and is usually unavoidable. Long ring spinning machine. Along the lines, human labor constantly monitors for yarn breaks and walks along the ring machine 20 It reconnects broken threads by hand. This process typically involves more than 1800 spindles and approximately 75 meters of yarn. This is done for a machine body of a certain length. After the broken thread is successfully reattached, For each broken needle, the spinning process must be restarted immediately; otherwise, yarn will be wasted. To overcome the problems mentioned above, automated splicing units are being developed. The automatic insertion unit is in the form of a mobile vehicle equipped with guiding elements. (Source 25) The subject of the splicing tool is the needle positioned with the broken thread requiring splicing. Splicing The unit typically moves longitudinally along the machine body aisle. The insertion process... Before starting, the insertion tool is positioned in front of the corresponding spindle position on the ring spinning machine. Then, The broken thread end should be identified and separated from the cap (thread carrier) where it is located, lifted up, and reattached. The process must be made possible. The automatic separation of the yarn from the cap (yarn carrier) is required. 30 It is usually a difficult job. A ring spinning machine spins yarn onto a bobbin called a "cop," which is mounted on a spinning needle. It allows for winding. When a yarn breaks during the spinning process, the broken yarn is caught (yarn carrier). It becomes tangled inside. In order for the thread splicing process to be carried out, the tangled end of the thread must be cut off. It needs to be separated from the (thread carrier). To retrieve the broken thread end from the (thread carrier), 35 2 Automatic splicing units are generally equipped with suction devices. The cylindrical suction nozzle has an opening of 5. It extends outwards from the splicing unit along with its opening and is usually at the top of the cop (thread carrier). By positioning it at a predetermined distance, the yarn end is cut off from the yarn carrier. It is placed there to be sucked. Traditional ring spinning machines are configured with two rows (left and right sides of the machine), and these two The distance between the centers of the needles in a row is typically 620 mm; this distance is characteristic of modern ring spinning. Compared to traditional ring machines, it has a very narrow and compact structure. In spinning machines, the vertical axis of the spindles is the output pressure of the drawing mechanism of the ring spinning machine. It is located in the same vertical plane as the area where the fibers exit the cylinders. This arrangement is used in textile yarn production. integrating automatic splicing units into traditional ring spinning machines used in factories This constitutes a major limitation in this respect; because the fiber exit area of ​​the exit printing cylinder is 15 inches from the spindle axis. It is located on the plane. In addition, it has an automatic splicing unit for traditional ring spinning machines. After integration, the yarn take-up mechanism of the automatic splicing unit, the suction nozzle (yarn) When the suction nozzle is placed on the broken thread (on the carrier), it cannot reach the needle position, therefore both damaging both the ring spinning machine components and the automatic splicing unit by hitting them. This is the tendency. These damages, which occur in the automatic splicing unit and ring spinning machine, frequently occur around 20 years of age. This requires part replacement. During the automatic splicing process, the suction bell sucks up the broken thread while the suction bell exits the pressure roller. It hits and damages this cylinder because the suction nozzle cannot reach the spindle position to pick up the broken thread. This can lead to problems. In addition, the suction nozzle should be detached (thread carrier) before initiating the splicing process. In order to lift the lappet hook before placing it on the broken thread, the suction nozzle outer 25 Assembly of lappet tilting guide components that slide along the suction bell surface. is necessary. Capable of reliably picking up the yarn from the cap (yarn carrier), without damaging the printing cylinders and machine components. an improved yarn that does not leak and also prevents damage to the suction nozzle. There is a need to improve the suction system; this invention offers a solution to this need. 30 OBJECTIVES OF THE INVENTION These purposes involve simplifying some concepts that are explained more comprehensively in detail below. It is specified to be presented in this way. The main purpose of this invention is to develop an improved automatic splicing unit for textile ring spinning machines. The purpose is to provide a yarn suction / retrieve mechanism. 35 3 Another aim of this invention is to provide a simple 5-spindle design for existing spinning machines with a smaller center distance between the spindles. and an improved yarn take-up mechanism that performs precise splicing with a reliable structure. to provide. Another purpose of this invention is to prevent damage to printing cylinders and machine components. and also to prevent damage to the suction nozzle of the automatic splicing unit. SUMMARY OF THE INVENTION 10 The automatic splicing unit replaces the yarn in case of yarn breakage in ring spinning machines. It assists in the splicing process. For successful splicing of broken thread ends, the following is necessary: The broken thread end must be properly removed / separated. This process can be carried out... For this purpose, the automatic insertion unit developed in accordance with this invention can move horizontally and vertically. It is equipped with a movable suction bell mechanism. The movable suction bell mechanism, kop (thread 15 It includes a circular casing that can surround the outside of the carrier and runs vertically from top to bottom. It acts as follows: The controlled suction force applied to the suction element acts as the cap (yarn carrier). It retrieves the broken thread. Before the thread retrieval process begins, the circular suction bell in the splicing unit, The broken thread moves downwards towards the area near the thread carrier (where it will be retrieved). The suction bell has a drive mechanism that can move the bell vertically up and down. It is equipped with the following drive mechanisms: pneumatic drive unit, hydraulic drive unit, electric drive unit. or includes at least one of the screw shaft type drive units. The suction bell in question is attached to the ring spinning machine. with a fixed truncated cone-shaped piece at the bottom for raising / tilting a lappet hook is equipped. This fixed truncated cone-shaped piece is the lappet hook of a ring spinning machine. It does not slide along the surface of the suction cup when lifted / tilted. 25 According to this invention, the suction bell is equipped with at least two curved sections. These curved sections are: During the removal of a broken yarn end from the strand (yarn carrier), the suction bell on the strand... It is structured to improve its positioning. It has at least two curved or bent sections. a suction bell containing a spindle center distance between 600 mm and 640 mm, preferably 620 mm This provides an advantage in integrating automatic splicing units into traditional ring spinning machines. 30 In addition, the suction bell, equipped with curved sections, is used in textile yarn factories. In traditional ring spinning machines, the suction bell of the automatic splicing unit and machine parts. It prevents collisions from occurring between them. According to this invention, the suction bell is essentially a curved primary ring. The section is essentially composed of a straight second (central) section and a essentially curved third section; the word The subject matter consists of a curved first section, a straight second (central) section, and a curved third section, all continuously connected. 35 They merge, thus providing access to the cap (yarn carrier) without any obstruction, and the cap (yarn) 4 The thread that broke off from the carrier is removed. The flat section is used as the central part of the suction bell assembly. 5 It is structured. According to an advantageous application example of this invention, the thread guiding parts of the suction bell and related components... The parts are manufactured from a wear-resistant material or coated with a wear-resistant material. It is coated. Advantageously, according to this invention, the suction bell mechanism, sliding lappet tilting guide 10 The component is removable. Other aspects and advantages of the invention are described below, together with the attached drawings. This will be understood from the explanations, which illustrate the principles with examples. BRIEF DESCRIPTION OF THE ATTACHED ILLUSTRATIONS Figure 1 shows the suction mechanism of the automatic splicing unit according to this invention, with the ring spinning machine 15 This shows the side view of the item. Figure 2 shows the schematic of the suction bell assembly in the automatic insertion unit according to this invention. It shows its appearance. DETAILED DESCRIPTION OF THE INVENTION Referring to Figures 1 and 2, the automatic splicing unit (1) splices 20 along the corridor of the ring spinning machine (2). It moves longitudinally. The ring spinning machine (2) spins yarn onto a bobbin mounted on the spinning needle. It allows winding; this bobbin is called "copper (yarn carrier)" (3). During the yarn spinning process When yarn breakage occurs, the broken yarn becomes entangled in the yarn break (3). Yarn splicing In order to carry out the operation, the tangled yarn end must be separated from the break (3). The automatic splicing unit (1) prevents yarn breakage occurring inside the ring spinning machines (2) 25 It supports the thread splicing process in these situations. Correct removal / separation of broken thread ends, This is necessary for these terminals to be successfully attached. In order to carry out this process, this According to the invention, the automatic insertion unit (1) is a movable suction unit that can move in the horizontal and vertical directions. It is equipped with a bell mechanism (4). The movable suction bell mechanism can surround the outside of the kop (3). It contains a circular housing and moves vertically from top to bottom. The suction element is 30... The applied controlled suction force takes the broken thread from the cop (3). Before the thread taking process is started, The circular suction bell (4) located in the splicing unit is placed near the break (3) from which the broken thread will be taken. It moves downwards. The suction bell (4) moves the bell vertically up and down. It is equipped with a drive mechanism (5) that can drive it. The said drive mechanism is pneumatic. The drive unit includes at least one of the following: a hydraulic drive unit, an electric drive unit, or a screw type drive unit. 35 The suction bell (4) is used to lift / bend a lappet hook (6) belonging to the ring spinning machine (2). For this purpose, it is equipped with a fixed truncated cone-shaped part (7) at its bottom. This fixed truncated cone-shaped part part (7), surface of suction bell (4) when lappet hook (6) belonging to ring spinning machine (2) is lifted / bent It won't slip along the way. According to this invention, the suction bell (4) consists of at least two curved sections (4a, 4b) and one straight second section. It is equipped with a (central) section (4c). These curved sections (4a, 4b) hold the broken thread end. to improve the placement of the suction bell (4) on the cop (3) during the taking from (3). It is structured. The suction bell, containing at least two curved or bent sections (4a, 4b), is between the spindles. For conventional ring spinning machines with a center distance between 600 mm and 640 mm, preferably 620 mm. It provides an advantage in integrating automatic splicing units (1). In addition, curved sections Suction bell equipped with (4a, 4b), conventional ring spinning machines used in textile yarn factories 15 (2) collision between the suction bell (4) of the automatic insertion unit (1) and the machine parts. It prevents its formation. According to this invention, the suction bell (4) consists of essentially a curved first section (4a), essentially a straight second section. It is equipped with a (central) section (4c) and essentially a curved third section (4b); the said curved first section (4a), straight second (central) section (4c) and curved third section (4b) are seamlessly connected to each other 20 by joining together, ensuring access to kop (3) without any obstacle and the broken thread from kop (3) It makes it possible to take it. The flat second (central) section (4c), the central section of the suction bell mechanism (4). It is structured as follows. Advantageously, the suction bell assembly (4) is made of metal, polymer or ceramic. It is made from the same material and formed as a single piece. According to an advantageous application example of this invention, the thread guiding parts of the suction bell (4) and 25 The relevant parts are manufactured from a wear-resistant material or are coated with a wear-resistant material. It is coated. Advantageously, according to this invention, the suction bell mechanism consists of a sliding lappet tilting guide. The component is removable. This invention applies to both compact and non-compact ring spinning machines. applicable. 30 With respect to the description of this invention, the meaning and equivalents set forth in the descriptions describing this invention shall be used. All changes, modifications and variations within the scope, scope and spirit of the invention. It is accepted within.

Claims

6 REQUIREMENTS 5 1. For a textile ring spinning machine (2), a cop (3) of the said ring spinning machine (2). Equipped with essentially a circular opening to surround and in an automatic insertion unit (1) capable of moving both horizontally and vertically via a drive mechanism. an automatic insertion unit (1) containing a suction bell (4); the movable suction bell in question (4) has at least two essentially curved sections (4a, 4b) and one straight second (central) section (4c) and 10 equipped with and the said suction bell (4) during the splicing process of the ring spinning machine By lifting / bending a lappet hook (6) belonging to (2), to take the broken thread end from the break (3). It is characterized by its downward movement towards the vicinity of the kop (3).

2. Automatic insertion unit (1) according to claim 1; the said suction bell (4) has a curved first The fact that section (4a) is equipped with a straight second (central) section (4c) and a curved third section (4b) 15 and the first curved section (4a), the second (central) section (4c) and the third curved section (4b) can be seamlessly connected to each other, allowing access to (3) without any obstacles. It is characterized by the possibility of providing and removing the broken thread from the break (3).

3. Automatic insertion unit (1) according to claim 1; at the bottom of the said suction bell (4), ring A fixed truncated cone 20 for lifting / bending a lappet hook (6) of the spinning machine (2). It is characterized by being equipped with a shaped part (7).

4. Automatic insertion unit (1) according to claim 3; of the fixed truncated cone-shaped part (7), When the lappet hook (6) of the ring spinning machine (2) is lifted / bent, the surface of the suction bell (4) It is characterized by not slipping along its length.

5. Automatic splicing unit (1) according to claim 1; at least two curved or bent sections (4a, 4b) 25 with the flat second (central) section (4c) containing the suction bell (4), the left and right of the ring spinning machine (2). in cases where the distance between the centers of the needles in the two rows located on the side is shorter It is characterized by being suitable for the automatic insertion unit (1) used.

6. Automatic insertion unit (1) according to claim 5; between the centers of the said suction bell (4). 30 on ring spinning machine (2) where the distance is between 600 mm and 640 mm, preferably 620 mm It is characterized by being suitable for the automatic insertion unit (1) used.

7. Automatic insertion unit (1) according to claim 1; the said suction bell (4) is made of metal, polymer or It is characterized by being created as a single component made of ceramic. 7 8. Automatic insertion unit (1) according to claim 1; the said suction bell (4) is made of metal, polymer or 5 It is characterized by being created by combining multiple components made of ceramic. It has been done.

9. Automatic insertion unit according to claim 1 (1); the drive mechanism is a pneumatic drive unit, at least one of the following: a hydraulic drive unit, an electrical system, or a screw shaft type structure. It is characterized by its inclusion. 10 10. Automatic splicing unit (1) according to claim 1; thread guiding parts of suction bell (4) and the relevant parts are made of a wear-resistant material or a wear-resistant material. It is characterized by being covered with a material.

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